Section 64 (Automatic Transmission)
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Suzuki Reno, 2008 Suzuki Forenza, 2007 Suzuki Reno, 2007 Suzuki Forenza, and 2006 Suzuki Reno. However, it is still accessible from the selected car via links, so may be relevant.
- Precautions
- ZF 4HP 16 Automatic Transaxle Introduction
- ZF 4HP 16 Automatic Transaxle Description
- Mechanical Components Description
- Electrical Components Description
- Selector Lever/Program Switch
- Park/Neutral Position Switch
- Automatic Transaxle Output Speed Sensor (A/T OSS)
- Automatic Transaxle Input Speed Sensor (A/T ISS)
- Shift Solenoid Valve: Solenoid 1, 2
- Pressure Control Solenoid Valve (EDS VALVE 3, 4, 5, 6)
- Transaxle Fluid Temperature (TFT) Sensor
- Transaxle Electrical Connector
- Transaxle Control Module (TCM)
- Data Link Connector (DLC)
- TCM Inputs That Affect the 4HP 16 Transaxle
- Transaxle Identification Information
- Shift Mode Diagram
- Power Flow Diagram
- Schematic and Routing Diagram
- Diagnostic Information and Procedures
- Basic Knowledge Required
- Functional Check
- Line Pressure Check
- Clutch Plate Diagnosis
- Cooler Flushing and Flow Test
- Transaxle Fluid Level Service
- Electrical/Garage Shift Test
- Road Test
- Torque Converter Lock-Up Clutch (TCC) Diagnosis
- TCM Initialization Procedure
- Shift Speed Chart
- Internal Wiring Harness Check
- Transaxle Wiring Harness Connector
- Symptom Diagnosis
- Shift Lever Diagnosis
- Diagnostic Trouble Code (DTC) Identification
- DTC P0562: System Voltage Low
- DTC P0563: System Voltage High
- DTC P0601: Internal Control Module Memory Checksum Error
- DTC P0603: Internal Control Module Keep Alive Memory (KAM) Error
- DTC P0604: Internal Control Module Random Access Memory (RAM) Error
- DTC P0606: Transaxle Control Module Processor Fault
- DTC P0703: Brake Switch Circuit Malfunction
- DTC P0705: Transaxle Range Sensor Circuit Malfunction (PRNDL Input)
- DTC P0710: Transaxle Fluid Temperature Sensor Circuit Malfunction
- DTC P0711: Transaxle Fluid Temperature Sensor Circuit Range/Performance
- DTC P0712: Transaxle Fluid Temperature Sensor Circuit Shorted to Ground
- DTC P0713: Transaxle Fluid Temperature Sensor Circuit Shorted to Power and Open
- DTC P0715: Input Speed Sensor (ISS) Circuit Malfunction
- DTC P0716: Input Speed Sensor (ISS) Circuit Range/Performance
- DTC P0717: Input Speed Sensor (ISS) Circuit No Signal
- DTC P0720: Output Speed Sensor (OSS) Circuit Malfunction
- DTC P0721: Output Speed Sensor (OSS) Circuit Range/Performance
- DTC P0722: Output Speed Sensor (OSS) Circuit No Signal
- DTC P0725: Engine Speed Input Circuit Malfunction
- DTC P0726: Engine Speed Input Circuit Range/Performance
- DTC P0727: Engine Speed Input Circuit No Signal
- DTC P0731: Gear 1 Incorrect Ratio
- DTC P0732: Gear 2 Incorrect Ratio
- DTC P0733: Gear 3 Incorrect Ratio
- DTC P0734: Gear 4 Incorrect Ratio
- DTC P0741: TCC (Torque Converter Clutch) Circuit Stuck OFF
- DTC P0742: TCC (Torque Converter Clutch) Circuit Stuck ON
- DTC P0781: 1 - 2 Shift Malfunction
- DTC P0782: 2 - 3 Shift Malfunction
- DTC P0783: 3 - 4 Shift Malfunction
- DTC P1604: Data Check of Internal & Extended RAM Failed
- DTC P1606: Failure of External Watchdog
- DTC P1779: Engine Torque Input Signal Malfunction
- DTC P1791: Throttle Position Input Signal Circuit Malfunction
- DTC P1839: EDS 3 Output Shorted to Ground
- DTC P1840: EDS 3 Output Shorted to Power
- DTC P1841: EDS 3 Output Open
- DTC P1850: Solenoid 1 Output Shorted to Ground
- DTC P1851: Solenoid 1 Output Shorted to Power
- DTC P1852: Solenoid 1 Output Open
- DTC P1853: Solenoid 2 Output Shorted to Ground
- DTC P1854: Solenoid 2 Output Shorted to Power
- DTC P1855: Solenoid 2 Output Open
- DTC P1861: EDS 4 Output Shorted to Ground
- DTC P1862: EDS 4 Output Shorted to Power
- DTC P1863: EDS 4 Output Open
- DTC P1864: EDS 5 Output Shorted to Ground
- DTC P1865: EDS 5 Output Shorted to Power
- DTC P1866: EDS 5 Output Open
- DTC P1867: EDS 6 Output Shorted to Ground
- DTC P1868: EDS 6 Output Shorted to Power
- DTC P1869: EDS 6 Output Open
- DTC P1871: EDS Valve Power Supply Circuit Shorted to Power
- DTC P1874: Solenoid Valve Power Supply Circuit Shorted to Power
- DTC P1881: 2 - 1 Shift Malfunction
- DTC P1883: 3 - 2 Shift Malfunction
- DTC P1884: 4 - 3 Shift Malfunction
- DTC P1885: 3 - 1 Shift Malfunction
- DTC U0073: CAN Bus OFF Failure
- DTC U0100: CAN Receive ECM Message Failure
- DTC U0101: CAN Transmit Message Failure
- Repair Instruction
- Transaxle Fluid Level Checking Procedure
- Changing the Fluid
- Fluid Level Set after Service
- Repairing Fluid Leaks
- Case Porosity Repair
- Torque Converter Components
- Transaxle Housing Components
- Oil Pump Components
- Rear Cover & Oil Pan Cover Components
- Parking Lever Components
- Input Shaft & Shift Gear Components
- Valve Body Components
- Gear Shift Control Components
- Shift Control Lever Assembly Removal and Installation
- Shift Control Cable Removal and Installation
- Shift Control Cable Adjustment
- Transaxle Control Module (TCM) Removal and Installation
- Park/Neutral Start Switch Removal and Installation
- Oil Cooler Pipes/Hoses Removal and Installation
- Drive Axle Oil Seal Removal and Installation
- Oil Pan, Oil Pan Gasket Removal and Installation
- Control Valve Body Assembly Removal and Installation
- Left Transaxle Mounting Bracket Removal and Installation
- Transaxle Assembly Removal and Installation
- Torque Converter Disassembly and Assembly
- Transaxle Holding Fixture Assembly Disassembly and Assembly
- Valve Body Disassembly and Assembly
- Rear Cover Disassembly and Assembly
- Clutch B/E Disassembly and Assembly
- Clutch B/E Measurement
- Planetary Gear Set Disassembly and Assembly
- Brake C/D Disassembly and Assembly
- Differential Disassembly and Assembly
- Brake F, Slotted Nut Disassembly and Assembly and Installation
- Torque Converter Housing Disassembly and Assembly
- Shift Mechanism Disassembly and Assembly
- Parking Lock System Disassembly and Assembly
- Bearing Plate (with Spur Gear) Assembly Disassembly and Assembly
- Side Shaft Disassembly and Assembly
- Oil Pump Assembly Disassembly and Assembly
- Differential / Side Shaft Outer Race, Bearing Shim Disassembly and Assembly
- Important Measurement / Adjustment
- Specifications
- Special Tools and Equipment