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Determining Adjusting Disc B (PB)

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Suzuki Reno, 2008 Suzuki Forenza, 2007 Suzuki Reno, 2007 Suzuki Forenza, and 2006 Suzuki Reno. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required: 

DW260-100 Brake B/E Disc Thickness Measuring Fixture 

  1. Using disc thickness gauge, determine thickness MB for the disc set for clutch B (without the setting disc).
    • Turning the knob of DW260-100, make sure that surface height of A (upper side tool) is same with surface height of B (lower side tool).
    • Then measure the B disc set thickness.
  2. Calculate the test dimension PB (PB = EB - MB)

    EB = installation space

    MB = B disc set thickness

    • EXAMPLE

      EB = 14.37 mm

      MB = 11.3 mm

      PB = 3.07 mm

  3. Find the Clutch B setting disc (clutch plate) thickness. Refer to the below table.
    DISC THICKNESS SPECIFICATION CHART

    PB Clutch B Setting Disc Thickness
    2.83 - 3.39 mm 1.8 mm
    3.40 - 3.68 mm 2.1 mm
    3.69 - 4.08 mm 2.5 mm
    4.09 - 4.54 mm 3.0 mm

    PB is 3.07 mm so, the setting disc (clutch plate of B set) thickness is 1.8 mm.

  4. Replace clutch B's setting disc. (1.8 mm)
    Fig 1: Checking Clutch B Setting Disc Thickness
    G04717335Courtesy of SUZUKI OF AMERICA CORP.