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Brake C/D Disassembly and Assembly

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2008 Suzuki Reno, 2008 Suzuki Forenza, 2007 Suzuki Reno, 2007 Suzuki Forenza, and 2006 Suzuki Reno. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required: 

DW260-160 Brake C/D Snap Ring Remover/Installer 

  1. Take snap ring out of transaxle housing.
    Fig 1: Removing Snap Ring From Transaxle Housing
    G04717344Courtesy of SUZUKI OF AMERICA CORP.
  2. Release cylinder with piston C by applying compressed air to the feed bore.
    Fig 2: Releasing Cylinder With Piston C Applying Compressed Air
    G04717345Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove cylinder with piston C.
    Fig 3: Removing Cylinder With Piston C
    G04717346Courtesy of SUZUKI OF AMERICA CORP.
  4. Take disc carrier C/D and spring disc out of transaxle housing.
    Fig 4: Removing Disc Carrier C/D And Spring Disc From Transaxle Housing
    G04717347Courtesy of SUZUKI OF AMERICA CORP.
  5. Release cylinder with piston D by applying compressed air to the feed bore.
    Fig 5: Releasing Cylinder With Piston D
    G04717348Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove cylinder with piston D.
    Fig 6: Removing Cylinder With Piston D
    G04717349Courtesy of SUZUKI OF AMERICA CORP.
  7. Separate between piston C and cylinder C.
    Fig 7: Separating Piston C And Cylinder C
    G04717350Courtesy of SUZUKI OF AMERICA CORP.
  8. Take snap ring out of brake C.
    Fig 8: Removing Snap Ring From Brake C
    G04717351Courtesy of SUZUKI OF AMERICA CORP.
  9. Remove the disc set C.

    Installation Notice

    • Transaxle has two lined clutch discs and one steel clutch disc. The lined discs must be installed in such a way that the lining faces the steel disc.
    • Insert the fitting keys into the appropriate grooves.
      Fig 9: Removing Disc Set C
      G04717352Courtesy of SUZUKI OF AMERICA CORP.
  10. Turn the disc carrier C/D by 180°.
  11. Using assembly bracket Press down cup spring and take out the snap ring.
    Fig 10: Removing Snap Ring
    G04717353Courtesy of SUZUKI OF AMERICA CORP.
  12. Remove the disc set D.
  13. Installation should follow the removal procedure in the reverse order.
    Fig 11: Removing Disc Set D
    G04717354Courtesy of SUZUKI OF AMERICA CORP.