4 SPD. Automatic Transmission 01M (A3 Platform)

• Model Application
  • Cabrio
  • Early Production 1999 Golf, GTI, & Jetta
• General, Technical Data
  • Transmission, identification
  • Location on transmission
  • Automatic transmission 01M -arrow 2-
• Automatic transmission 01M, general information
  • Notes
  • Transmission
  • Torque converter
  • On Board Diagnostic (OBD)
  • Transmission Control Module (TCM) -J217 - with gear changes based on driving situation (Fuzzy Logic)
  • Gear change point variations for gradients
• Code letters, transmission application, ratios, equipment
• Capacities
  • Planetary gear
  • Final drive
• Repair instructions
  • Notes
  • Transmission
    • Notes
    • Gaskets, oil seals
    • Locking elements
    • Nuts, bolts
    • Bearings
    • Shims
    • Inner plates
    • Valve body
    • Clutches
    • On Board Diagnosis (OBD)
• Torque Converter
  • Notes
  • Torque converter, identification
    • Notes
    • Torque converter code letters
  • Torque converter, draining
    • Special tools and equipment
    • Torque converter, draining
  • Torque converter oil seal, removing and installing
    • Special tools and equipment
    • Torque converter oil seal, removing
    • Torque converter oil seal, installing
• Automatic Transmission - Controls, Housing
  • Shift mechanism, servicing
    • Notes
    • Checking operation
      • Notes
      • Selector lever in "N" position and ignition switched on:
    • Selector lever cable, checking and adjusting
      • Checking
      • Adjusting
    • Ignition lock, checking
    • Shift mechanism, disassembling and assembling
      • Notes
      • Selector lever housing, removing and installing
      • Selector lever, assemble before installing
      • Shift lock solenoid -N110-, adjusting
      • Shift lock solenoid -N110-, adjusting clearance between pressure rod and lever
      • Selector lever cable, installing to selector lever
      • Selector lever housing, installing wiring harness
      • Indicator light connector, installing
      • Boot, inserting in selector lever housing
      • Selector lever cable, removing from transmission support bracket
    • Shift mechanism, disassembling and assembling (vehicles with ignition key removal lock)
      • Notes
      • Selector lever housing, removing and installing
      • Selector lever housing, installing wiring harness
      • Selector lever cable, installing to selector lever
      • Boot, inserting in selector lever housing
      • Selector lever cable, removing from transmission support bracket
    • Selector lever, disassembling and assembling (vehicles with ignition key removal lock)
      • Notes
      • Selector lever, assembling before installing
      • Shift Lock Solenoid -N110-, adjusting
      • Clearance between pressure rod and lever, adjusting
      • Indicator lighting connector, securing
    • Locking cable, removing and installing (vehicles with ignition key removal lock)
      • Notes
      • Installation position of locking cable
      • Removing
      • Installing
    • Locking cable, adjusting
      • Notes
      • Installation position of locking cable
  • Transmission, checking
  • Shift points, checking
    • Test Requirements
      • Notes
      • Transmission shifts too early or too late into the next gear
    • Shift points in km/h (mph)
  • Stall speed, checking
    • Notes
    • Stall speed chart
  • Main Pressure, measuring
  • Transmission, removing and installing
    • Special tools and equipment
    • Removing
    • Transmissions with clipped selector lever cable
    • Installing
    • Tightening torques
    • Automatic transmission, transporting
  • ATF level, checking and topping up
    • Special tools and equipment
      • Notes
      • Additional information
    • ATF level, checking
      • Checking conditions
      • Test temperature: 35 °C to 45 °C (95 °F to 113 °F)
      • If ATF drips out of hole:
    • ATF, topping up
      • Only if ATF in overflow line runs out of hole
    • ATF, replacing
  • Transmission with selector elements
    • Notes
    • Position of selector elements
  • Transmission, disassembling and assembling
    • Notes
    • ATF cooler and ATF filler tube, removing and installing
    • Transmission, disassembling and assembling, overview
    • I - ATF pump to support tube, removing and installing
    • II - Reverse gear clutch -K2- to large sun gear, removing and installing
    • III - Free wheel and reverse gear brake -B1-, removing and installing
    • IV - Planet carrier and transmission housing with input gear and cover, assembling
    • Transmission, disassembling and assembling
      • Special tools and equipment
      • Transmission, disassembling
      • Transmission, assembling
        • Special tools and equipment
        • Transmission, assembling
    • Transmission adjustments, overview
    • Planet carrier, adjusting
      • Overview of components to adjust planet carrier
      • Shim -A-, determining
      • Table of shims
      • Example:
      • Planet carrier, checking measurement
    • Reverse gear brake - B1-, adjusting
      • Components to adjust reverse gear brake -B1-, Overview
      • Shim -A-, determining thickness
      • Calculating "I":
      • Calculating "m":
      • Table of "shims":
    • Clutch play between -K1- and - K2-, adjusting
      • Notes
      • Conditions
      • Determining shim -A-
      • Calculating "a":
      • Calculating "b":
      • Table of "shims":
      • Clutch play measurement, checking
    • 2nd and 4th gear brake -B2-, adjusting (with shim and retaining ring)
      • Special tools and equipment
      • 2nd and 4th gear brake -B2-, adjusting
      • Shim thickness, determining
      • Calculating dimension "a":
      • Dimension "b", calculating :
      • Table of "Shims":
    • 2nd and 4th gear brake -B2-, adjusting (with corrugated washer)
      • Special tools and equipment
      • 2nd and 4th gear brake -B2-, adjusting (with corrugated washer)
      • Last outer plate "A", determining thickness
      • Calculating dimension "a":
      • Dimension "b", calculating :
      • Table of "Shims":
• Automatic Transmission - Gears, Hydraulic Controls
  • ATF pump, disassembling and assembling
    • Notes
    • Piston rings, checking correct location
    • Piston ring, installing/hooking ends together
  • Free wheel with -B1- piston, disassembling and assembling
    • Notes
    • Rollers and springs, installing
    • Cage with springs and rollers, installing
    • Cage, securing
    • Piston, installed position
  • 1st to 3rd gear clutch - K1-, disassembling and assembling
    • Special tools and equipment
    • 1st to 3rd gear clutch - K1-
    • Circlip, removing and installing
    • Thrust plate and plates, installing on inner plate carrier
    • Corrugated washer, inner and outer plates, installing in clutch housing
    • Inner plate carrier and circlip -arrow-, installing
  • Reverse gear clutch - K2-, disassembling and assembling
    • Special tools and equipment
    • Reverse gear clutch - K2-
    • Circlip -arrow-, removing and installing
    • Installation position of spring support plate, checking circlip
  • 3rd and 4th gear clutch -K3- with turbine shaft, disassembling and assembling
    • Special tools and equipment
    • 3rd and 4th gear clutch -K3-
    • Circlip -arrow-, removing and installing
    • Piston rings, checking seating
    • Piston rings, installing/hooking ends together
    • O-ring, installing
  • Valve body, removing and installing
    • Special tools and equipment
    • Valve body
    • ATF, draining
    • Plug seal, replacing
    • Conductor strip, removing
    • Valve body/unhooking operating rod, removing
    • Sealing plug, installing
    • Valve body, identification
    • Operating rod, installing (unhooking onto) manual selector valve
    • Operating rod, manual selector valve, adjusting
    • Valve body, installing
    • ATF screen, installing
    • Securing clip with bolt for conductor strip connector, installing
  • Parking lock, disassembling and assembling
    • Special tools and equipment
    • Parking lock
    • Spring pin -arrows-, removing and installing
    • Selector shaft with selector segments, removing and installing
    • Guide plate and supporting plate, installing
    • Pawl with return spring, installing
• Final Drive, Differential
  • Final drive oil level, checking
    • Notes
    • Checking:
  • Drive flange seal, removing and installing
    • Notes
    • Special tools and equipment
    • Oil seal, replacing (right)
    • Oil seal, replacing (left)
    • Tightening torque:
  • Final drive, disassembling and assembling
    • Final drive, overview
  • Input gear, overview
    • Special tools and equipment
    • Input gear, removing and installing
    • Tapered roller bearing inner race, removing
    • Tapered roller bearing inner race, installing
    • Tapered roller bearing inner race, inserting
    • Input gear, removing
  • Drive pinion, removing and installing
    • Special tools and equipment
    • Drive pinion
    • Output gear, removing (pulling off)
    • Tapered roller bearing inner race, removing (pulling off)
    • Tapered roller bearing inner race, installing (pressing on)
    • Tapered roller bearing outer race, installing (pressing in)
    • Bearing support ring, removing and installing
    • Bearing support ring with seal for drive pinion
    • Drive pinion oil seal, installing (driving in)
    • Drive pinion, removing
    • Tapered roller bearing outer race, installing (driving in)
  • Differential, removing and installing
    • Special tools and equipment
    • Differential
    • Drive flange oil seal, installing (driving in to stop)
    • Adjusting ring, marking
    • Adjusting ring, removing
    • Drive flange, removing and installing
    • Differential, installing
    • Circlip -arrows-, installing
    • Speedometer drive
  • Differential, disassembling and assembling
    • Special tools and equipment
    • Differential, disassembling and assembling
    • Tapered roller bearing inner race, removing (pulling off)
    • Tapered roller bearing inner race, installing (pressing on)
    • Differential bevel gears, installing
    • Tapered roller bearing outer race, installing (pressing in)
    • Planet wheel axis shaft spring pin, removing and installing
      • Notes
      • Removing
      • Installing
  • Final drive, adjusting
    • Adjustments, overview
    • Adjustments, after component replacement
    • Drive pinion, adjusting
      • Special tools and equipment
      • Conditions:
      • Adjusting:
    • Shims, determining
      • Notes
      • Example:
      • Friction torque, checking
    • Input gear, adjusting
      • Special tools and equipment
      • Requirements:
      • Shim, determining
      • Example:
      • Friction torque, checking
    • Differential, adjusting
      • Special tools and equipment
      • Differential, adjusting
      • Friction torque, checking
      • Example: