Selector Lever Cable, Through February 2009
After installation, the selector lever cable movement must be checked and adjusted.
Removing
-- Move the selector lever into the "S" position.
-- If necessary remove the air filter housing:
-- To remove the selector lever cable from the transmission, disconnect the selector lever cable clip by pressing in the -direction of the arrows 1- and then remove selector lever cable from the cable mounting bracket in the -direction of arrow 2- .
Do not use pliers because the tabs on the cable bracket could break off.
Do not bend the selector lever cable.
-- Pry the selector lever cable -1- off the selector shaft lever -3- using a open end wrench -2- .
-- Lift the vehicle.
To remove the selector level cable or the selector mechanism, the heat shield under the selector mechanism must be removed as follows:
There is a danger of causing damage to the decoupling element.
- Do not bend the decoupling element more than 10°.
- Do not load the decoupling element.
- Do not damage the wire mesh on the decoupling element.
-- Loosen the nuts for the clamping sleeve -1- and slide the clamping sleeve toward the rear.
-- Remove the front tunnel brace nuts -arrows- and remove the front tunnel brace from the underbody.
-- If necessary remove the exhaust system bracket from the subframe -arrows- .
-- Tie up the front exhaust pipe using a suitable wire.
-- If equipped, remove nuts -1- and -2- , and remove the rear tunnel brace.
-- Disengage the center muffler and the rear muffler from the retaining straps -arrows- and tie them to the body with a suitable wire. Remove the rear section of the exhaust system, if necessary.
-- Remove the underbody trim panel nuts -arrows- .
-- Remove the lock washers -2- and -3- .
-- Lower the underbody cover on the inner side just enough until the heat shield -1- for the center tunnel can be removed.
-- Remove the four nuts and remove the shift housing under the selector mechanism.
-- Remove the selector lever cable securing plate in the -direction of arrow- . Always replace the securing plate.
The shift housing is pushed just slightly off the selector lever cable in the -direction of the arrows- .
The locking strap must be pushed forward in order to remove the cable in the -direction of arrow 1- .
-- Push the pin upward at the same time with a screwdriver in the -direction of arrow 2- .
-- Insert the screwdriver from underneath -arrow- while pushing the locking strap forward.
For Clarity
- Push the strap forward in the -direction of arrow 1- .
- Push the bolt upward in the -direction of arrow 2- .
-- Remove the selector lever cable.
Remove the shift housing from the selector lever cable.
Installing
Do not lubricate the selector lever cable.
-- Route the selector lever cable without tension and place it in the bracket on the transmission. Do not secure it yet.
-- When installing, make sure the selector lever cable is routed correctly.
-- Clip the selector lever cable into the bracket. Make sure the bracket does not touch the Automatic Transmission Fluid (ATF) cooler.
Tighten the nuts to 8 Nm.
-- Install the shift housing on the selector lever cable.
-- Install the selector lever cable into the selector mechanism.
-- Insert the selector lever cable into the bracket and then insert the pin through the eye from the top in the -direction of arrow 2- .
Install the securing plate only after having checked the selector lever cable for ease of movement. Refer to SELECTOR LEVER CABLE, CHECKING .
-- Secure the selector lever cable with a new securing plate to the cable bracket -direction of arrow- on the selector mechanism.
-- Install the shift housing and four nuts. Tighten the nuts to specification.
-- Install the heat shield -1- under the selector mechanism and attach with the clamping screws -2- and -3- .
-- Attach the underbody trim panel to the body using the nuts -arrows- .
-- Install the exhaust system and align free of tension. Refer to [For engine(s) CBTA,CBUA] Description and Operation .
-- Install the tunnel braces under the exhaust system. Refer to OVERVIEW - TUNNEL BRIDGE .
-- Adjust the selector lever cable after installing. Refer to SELECTOR LEVER CABLE, ADJUSTING .
-- If removed, install the air filer housing.