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Home >> Suzuki >> 2009 >> XL7 Limited, AWD >> Repair and Diagnosis >> Transmission >> Automatic Transmission >> Repair Instructions >> Control Valve Body Cover Replacement >> Installation Procedure
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Installation Procedure

Fig 1: Identifying Control Valve Body Cover Gasket And Control Valve Body Cover
G06490258Courtesy of SUZUKI OF AMERICA CORP.
NOTE: The holes in the control valve body cover wiring connector hole seal must face toward the control solenoid valve assembly. If the holes face toward the valve body cover, there is a potential for a leak around the seal.
  1. Install the control valve body cover wiring connector hole seal.
  2. Install the control valve body cover gasket to the control valve body cover.
  3. Install the control valve body cover.
  4. Lower the transmission.
    CAUTION: Refer to FASTENER NOTICE .
    NOTE: Install all control valve body cover bolts and studs by hand then torque all bolts and studs in sequence.
  5. Install the 12 control valve body cover bolts (1) M6 x 30 and tighten to 12 N.m (106 lb in)  .
  6. Install the 2 control valve body cover studs (2) M6 x 30 and tighten to 12 N.m (106 lb in)  .
    Fig 2: Identifying Control Valve Body TCM Electrical Connector
    G06490259Courtesy of SUZUKI OF AMERICA CORP.
  7. Connect the control valve body TCM electrical connector (1).
  8. Install the lower nuts to the left transmission mount. Refer to TRANSMISSION MOUNT REPLACEMENT - LEFT SIDE .
  9. Install the front transmission mount. Refer to TRANSMISSION FRONT MOUNT REPLACEMENT .
  10. Remove the transmission jack.
  11. Install the left engine splash shield. Refer to ENGINE SPLASH SHIELD REPLACEMENT - LEFT SIDE .
  12. Lower the vehicle.
    Fig 3: Identifying Oil Cooler Inlet And Outlet Hoses
    G06490260Courtesy of SUZUKI OF AMERICA CORP.
  13. Install the oil cooler inlet and outlet hoses to the retainer on the control valve body cover.
  14. Install the battery tray. Refer to BATTERY TRAY REPLACEMENT .
  15. Fill the transmission. Refer to TRANSMISSION FLUID REPLACEMENT .
  16. Check for leaks.