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Control Valve Front Body Assemble

Reference: CONTROL VALVE FRONT BODY DISASSEMBLE 

Fig 1: Identifying Front Control Valve Body
G05470335Courtesy of SUZUKI OF AMERICA CORP.
  1. Inspect the front control valve body (345) casting for the following conditions:
    • Porosity
    • Cracks
    • Damaged machine surface
    • Chips or debris
    • Damage to valve bores
  2. Inspect all valves, springs, bushings, and clean all components in clean solvent.
    Fig 2: Identifying Solenoid Modulator Valve, Solenoid Modulator Valve Bore Plug And Sleeve/Bore Plug Retainer
    G05470336Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the solenoid modulator valve (346).
  4. Install the solenoid modulator valve spring (347).
  5. Install the solenoid modulator valve bore plug (348).
  6. Install the sleeve/bore plug retainer (349).
    Fig 3: Identifying Second Coast Clutch Control Valve And Solenoid Modulator Valve Bore Plug
    G05470337Courtesy of SUZUKI OF AMERICA CORP.
  7. Install the second coast clutch (B1) control valve spring (358).
  8. Install the second coast clutch (B1) control valve (359).
  9. Install the solenoid modulator valve bore plug (348).
  10. Install the sleeve/bore plug retainer (349).
    Fig 4: Identifying Neutral Relay Valve, Solenoid Modulator Valve Bore Plug And Sleeve/Bore Plug Retainer
    G05470338Courtesy of SUZUKI OF AMERICA CORP.
  11. Install the neutral relay valve (356).
  12. Install the neutral relay valve spring (357).
  13. Install the solenoid modulator valve bore plug (348).
  14. Install the sleeve/bore plug retainer (349).
    Fig 5: Identifying Forward Clutch Control Valve And Solenoid Modulator Valve Bore Plug
    G05470339Courtesy of SUZUKI OF AMERICA CORP.
  15. Install the forward clutch (C1) control valve (354).
  16. Install the solenoid modulator valve bore plug (348).
  17. Install the sleeve/bore plug retainer (349).
    Fig 6: Identifying Pressure Relief Valve, Check Valves, Ball Check Valve And Check Valve Compression Springs
    G05470340Courtesy of SUZUKI OF AMERICA CORP.
  18. Install the pressure relief valve spring (350).
  19. Install the pressure relief valve (351).
  20. Install the fluid strainer (352).
  21. Install the ball check valve (355).
  22. Install the 2 check valve compression springs (361).
  23. Install the 2 check valves (360).

    Reference: CONTROL VALVE BODY ASSEMBLY ASSEMBLE 

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