Control Valve Body Assembly Assemble

Reference: CONTROL VALVE BODY ASSEMBLE - MIDDLE

Reference: CONTROL VALVE REAR BODY ASSEMBLE

Reference: NO. 2 REAR CONTROL VALVE BODY ASSEMBLE

Reference: CONTROL VALVE FRONT BODY ASSEMBLE

Fig 1: Identifying Spacer Plate And Gasket Assembly

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NOTE: Align each bolt hole in the valve body with the holes in the spacer plate and gasket assembly.

Install the new spacer plate and gasket assembly (324) onto the rear control valve body assembly (326).

Fig 2: Installing Rear Control Valve Body Assembly
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NOTE: Align each bolt hole in the valve body with the holes in the spacer plate and gasket assembly.
Install the rear control valve body assembly (326) onto the middle control valve body assembly (323).

Fig 3: Identifying Rear Control Valve Body Bolts
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CAUTION: Refer to FASTENER NOTICE .
Install 2 - M5 x 0.8 x 35 mm rear control valve body bolts (335).
Install 1- M5 x 0.8 x 40 mm rear control valve body bolt (333).

Fig 4: Identifying Rear Control Valve Body Assembly Bolts
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Hand tighten the 3 rear control valve body assembly bolts (333, 335).

Fig 5: Identifying Spacer Plate And Rear Control Valve Body Assembly
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NOTE: Align each bolt hole on the valve body with the holes in the gaskets and plates.
Install the spacer plate (328) and the 2 new gaskets (327, 329) onto the No. 2 rear control valve body assembly (330).

Fig 6: Installing Rear Control Valve Body Assembly
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NOTE: Align each bolt hole on the valve body with the holes in the gaskets and plates.
Install the No. 2 rear control valve body assembly (330) onto the rear control valve body assembly (326).

Fig 7: Identifying Control Valve Body Bolts
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Install 1- M5 x 0.8 x 76 mm control valve body bolt (331) into the No. 2 rear control valve body assembly.
Install 4 - M5 x 0.8 x 49.5 mm control valve body bolts (332) into the No. 2 rear control valve body assembly.

Fig 8: Identifying Control Valve Body Assembly Bolts
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Hand tighten the 5 control valve body assembly bolts (331, 332).

Fig 9: Turning Valve Body Assembly
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Turn the valve body assembly over.

Fig 10: Identifying Control Valve Body Bolt
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Install the M5 x 0.8 x 50 mm control valve body bolt (304) and hand tighten.

Fig 11: Identifying Fluid Strainers, Fluid Strainer And Accumulator Check Valve Assemblies
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Install the 3 fluid strainers (371), 1 fluid strainer (372), and the 2 accumulator check valve assemblies (353) into the middle control valve body assembly.

Fig 12: Identifying Front Control Valve Body Spacer Plate And Front Control Valve Body Assembly
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Install the gasket (320) to the front control valve body assembly (315).
Install the front control valve body spacer plate (321).
Install the gasket (322).

Fig 13: Installing Front Control Valve Body Assembly
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NOTE: Align each bolt hole in the valve body with the holes in the gaskets and spacer plate.
Install the spacer plate and gaskets on to the front control valve body assembly (315).
NOTE: Align each bolt hole in the valve body with the holes in the gaskets and spacer plate.
Install the front control valve body assembly (315) onto the middle control valve body assembly (323).

Fig 14: Identifying Control Valve Body Bolts
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Install 1- M5 x 0.8 x 50 mm control valve body bolt (304) into the front control valve body assembly and hand tighten.
Install 4 or 5- M5 x 0.8 x 20 mm control valve body bolts (313) into the front control valve body assembly and hand tighten.
Install 2 - M5 x 0.8 x 16 mm control valve body bolts (314) into the front control valve body assembly and hand tighten.

Fig 15: Identifying Control Valve Body Assembly Bolts
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CAUTION: Refer to FASTENER NOTICE .
Tighten all 16 control valve body assembly bolts, evenly and gradually.
Tightening torque

Tighten the control valve body assembly bolts to 7 N.m (62 lb in).

Fig 16: Identifying Shift Solenoid Valves And Shift Solenoid Valve Retaining Bolts
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NOTE:
- Use NEW O-ring seals.
- Do not damage the O-ring seals.
Replace the O-ring seals (306) on each of the 5 shift solenoid valves (300, 303, 305, 308, 310).
Install the 5 shift solenoid valves (300, 303, 305, 308, 310).
Install the 5 shift solenoid valve retaining bolts.
- 1- (301) - M5 x 0.8 x 62 mm
- 2 - (302) - M5 x 0.8 x 28 mm
- 2 - (307) - M5 x 0.8 x 10 mm
Tighten the 5 shift solenoid valve retaining bolts (301, 302, 307).
Tightening torque

Tighten the shift solenoid valve retaining bolts to 7 N.m (62 lb in).

Fig 17: Identifying Line Pressure Control Solenoid Valve And Shift Pressure Control Solenoid Valve
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Install the line pressure control solenoid valve assembly (316) and the shift pressure control solenoid valve assembly (340).
Install the control valve body solenoid valve retainer (312) and 1- M5 x 0.8 x 13 mm control valve body bolt (311).
Tightening torque

Tighten the control valve body bolt to 7 N.m (62 lb in).

Fig 18: Identifying TCC Lock Up Pressure Control Solenoid Valve And Control Valve Body Bolt
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Install the TCC lock up pressure control solenoid valve assembly (339).
Install the TCC lock up pressure control solenoid valve retainer (319), the wiring harness clip (318), and 1 - M5 x 0.8 x 10 mm control valve body bolt/screw (307).
Tightening torque

Tighten the control valve body bolt to 7 N.m (62 lb in).

Fig 19: Identifying Manual Valve
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Install the manual valve (337) into the middle control valve body assembly.
Reference: CONTROL VALVE BODY ASSEMBLY INSTALLATION