LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2008 >> XL7 Base, FWD >> Repair and Diagnosis >> Transmission >> Automatic Transmission >> Repair Instructions >> Control Valve Body Disassemble - Middle
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Control Valve Body Disassemble - Middle

Reference: CONTROL VALVE BODY ASSEMBLY DISASSEMBLE 

Fig 1: Identifying Accumulator Check Valve Assemblies, TCC Check Valve And Cooler By-Pass Valve
G05470280Courtesy of SUZUKI OF AMERICA CORP.
WARNING: Valve springs can be tightly compressed. Use care when removing retainers and plugs. Personal injury could result.
  1. Remove the TCC check valve (382).
  2. Remove the TCC check valve spring (383).
  3. Remove the cooler by-pass valve (381).
  4. Remove the cooler by-pass valve spring (380).
  5. Remove the 5 accumulator check valve assemblies (353).
    Fig 2: Identifying Primary Regulator Valve, Primary Regulator Valve Plunger And Primary Regulator Valve Sleeve
    G05470281Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the sleeve/bore plug retainer (362).
  7. Remove the primary regulator valve sleeve (398).
  8. Remove the primary regulator valve plunger (397).
  9. Remove the primary regulator valve spring (396).
  10. Remove the primary regulator valve (395).
    Fig 3: Identifying U2 Shift Valve Bore Plug, U2 Shift Valve Spring And U2 Shift Valve
    G05470282Courtesy of SUZUKI OF AMERICA CORP.
  11. Remove the sleeve/bore plug retainer (362).
  12. Remove the U2 shift valve bore plug (394).
  13. Remove the U2 shift valve spring (393).
  14. Remove the U2 shift valve (392).
    Fig 4: Identifying M1 Shift Valve Bore Plug, M1 Shift Valve Spring And M1 Shift Valve
    G05470283Courtesy of SUZUKI OF AMERICA CORP.
  15. Remove the sleeve/bore plug retainer (362).
  16. Remove the M1 shift valve bore plug (391).
  17. Remove the M1 shift valve spring (390).
  18. Remove the M1 shift valve (389).
    Fig 5: Identifying U2 Shift Valve Bore Plug, U1 Shift Valve Spring And U1 Shift Valve
    G05470284Courtesy of SUZUKI OF AMERICA CORP.
  19. Remove the sleeve/bore plug retainer (362).
  20. Remove the U2 shift valve bore plug (394).
  21. Remove the U1 shift valve spring (387).
  22. Remove the U1 shift valve (386).
    Fig 6: Identifying U2 Shift Valve Bore Plug And 3rd Gear Band Release Valve
    G05470285Courtesy of SUZUKI OF AMERICA CORP.
  23. Remove the sleeve/bore plug retainer (362).
  24. Remove the U2 shift valve bore plug (394).
  25. Remove the 3rd gear band (B4) release valve (385).
  26. Remove the 3rd gear band (B4) release valve spring (384).
    Fig 7: Identifying Solenoid Relay Valve Sleeve, Solenoid Relay Valve And Solenoid Relay Valve Plunger
    G05470286Courtesy of SUZUKI OF AMERICA CORP.
  27. Remove the sleeve/bore plug retainer (362).
  28. Remove the solenoid relay valve sleeve (376).
  29. Remove the solenoid relay valve plunger (377).
  30. Remove the solenoid relay valve (378).
  31. Remove the solenoid relay valve spring (379).
    Fig 8: Identifying Reverse Shift Ball Check Valve And Reverse Shift Ball Check Valve Bushing
    G05470287Courtesy of SUZUKI OF AMERICA CORP.
  32. Remove the sleeve/bore plug retainer (362).
  33. Remove the reverse shift ball check valve bushing - outer (375).
  34. Remove the reverse shift ball check valve (374).
  35. Remove the reverse shift ball check valve bushing - inner (373).

    Reference: CONTROL VALVE BODY ASSEMBLE - MIDDLE