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Control Valve Body Assemble - Middle

Reference: CONTROL VALVE BODY DISASSEMBLE - MIDDLE 

Fig 1: Identifying Middle Control Valve Body
G05470288Courtesy of SUZUKI OF AMERICA CORP.
  1. Inspect the middle control valve body (370) casting for the following conditions:
    • Porosity
    • Cracks
    • Damaged machine surface
    • Chips or debris
    • Damage to valve bores
  2. Inspect all valves, springs, bushings, and clean all components in clean solvent.
    Fig 2: Identifying Reverse Shift Ball Check Valve And Reverse Shift Ball Check Valve Bushing
    G05470289Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the reverse shift ball check valve bushing - inner (373).
  4. Install the reverse shift ball check valve (374).
  5. Install the reverse shift ball check valve bushing - outer (375).
  6. Install the sleeve/bore plug retainer (362).
    Fig 3: Identifying Solenoid Relay Valve, Solenoid Relay Valve Sleeve And Sleeve/Bore Plug Retainer
    G05470290Courtesy of SUZUKI OF AMERICA CORP.
  7. Install the solenoid relay valve spring (379).
  8. Install the solenoid relay valve (378).
  9. Install the solenoid relay valve plunger (377).
  10. Install the solenoid relay valve sleeve (376).
  11. Install the sleeve/bore plug retainer (362).
    Fig 4: Identifying 3rd Gear Band Release Valve And U2 Shift Valve Bore Plug
    G05470291Courtesy of SUZUKI OF AMERICA CORP.
  12. Install the 3rd gear band (B4) release valve spring (384).
  13. Install the 3rd gear band (B4) release valve (385).
  14. Install the U2 shift valve bore plug (394).
  15. Install the sleeve/bore plug retainer (362).
    Fig 5: Identifying U1 Shift Valve, U2 Shift Valve Bore Plug And Sleeve/Bore Plug Retainer
    G05470292Courtesy of SUZUKI OF AMERICA CORP.
  16. Install the U1 shift valve (386).
  17. Install the U1 shift valve spring (387).
  18. Install the U2 shift valve bore plug (394).
  19. Install the sleeve/bore plug retainer (362).
    Fig 6: Identifying M1 Shift Valve, M1 Shift Valve Bore Plug And Sleeve/Bore Plug Retainer
    G05470293Courtesy of SUZUKI OF AMERICA CORP.
  20. Install the M1 shift valve (389).
  21. Install the M1 shift valve spring (390).
  22. Install the M1 shift valve bore plug (391).
  23. Install the sleeve/bore plug retainer (362).
    Fig 7: Identifying U2 Shift Valve, U2 Shift Valve Bore Plug And Sleeve/Bore Plug Retainer
    G05470294Courtesy of SUZUKI OF AMERICA CORP.
  24. Install the U2 shift valve (392).
  25. Install the U2 shift valve spring (393).
  26. Install the U2 shift valve bore plug (394).
  27. Install the sleeve/bore plug retainer (362).
    Fig 8: Identifying Primary Regulator Valve, Primary Regulator Valve Plunger And Primary Regulator Valve Sleeve
    G05470295Courtesy of SUZUKI OF AMERICA CORP.
  28. Install the primary regulator valve (395).
  29. Install the primary regulator valve spring (396).
  30. Install the primary regulator valve plunger (397).
  31. Install the primary regulator valve sleeve (398).
  32. Install the sleeve/bore plug retainer (362).
    Fig 9: Identifying Accumulator Check Valve Assemblies, TCC Check Valve And Cooler By-Pass Valve
    G05470296Courtesy of SUZUKI OF AMERICA CORP.
  33. Install the 5 accumulator check valve assemblies (353).
  34. Install the cooler by-pass valve spring (380).
  35. Install the cooler by-pass valve (381).
  36. Install the TCC check valve spring (383).
  37. Install the TCC check valve (382).

    Reference: CONTROL VALVE BODY ASSEMBLY ASSEMBLE 

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