Transfer Dismounting and Remounting: Remounting

Reverse dismounting procedure for remounting of transfer, noting the following points.

• Apply grease to left case (1) and new O-ring (2) as shown in figure.
• Use new O-ring.
• Apply grease to O-ring (2).

  "A": Grease 99000-25010SUZUKI Super Grease A 

  Fig 1: Identifying Left Case And O-Ring

  Courtesy of SUZUKI OF AMERICA CORP.
• Tighten front suspension bolts to specified torque referring to FRONT SUSPENSION CONSTRUCTION .
• Tighten bolts and nut specified torque as follows.

  Tightening torque 

  Stiffener No.1 bolt and No.2 bolt a: 55 N.m (5.5 kg-m, 40.0 lb-ft) 

  Transfer to transaxle bolt b: 98 N.m (9.8 kg-m, 71.0 lb-ft) 

  Engine rear mounting upper nut c: 25 N.m (2.5 kg-m, 18.0 lb-ft) 

  Engine rear mounting lower nut d: 55 N.m (5.5 kg-m, 40.0 lb-ft) 

  Fig 2: Identifying Engine Rear Mounting Upper Nut, Lower Nut And Stiffeners

  Courtesy of SUZUKI OF AMERICA CORP.
• Pour transaxle oil and transfer oil referring to MANUAL TRANSAXLE OIL CHANGE or A/T FLUID CHANGE and TRANSFER OIL CHANGE .
• Refill P/S fluid and bleed air referring to HYDRAULIC TYPE (Hydraulic P/S model).
• Confirm front wheel alignment referring to FRONT WHEEL ALIGNMENT INSPECTION AND ADJUSTMENT .