Transmission - Servicing - A/T (4T65EV)
- Identification
- Oil Level, Checking
- Transmission Fluid, Replacing
- Resetting Transmission Fluid Change Counter
- On-Vehicle Service
- Adjustments
- Removal & Installation
- Note When Disconnecting/Connecting The Battery Lead
- Accumulator, Gasket/Piston, Replacing
- Boot, Gear Selector, Replacing
- Cable Key Interlock, Replacing
- Cable Harness, Removing
- Control System/Valve Housing, Removing
- Notes
- Information Before Removal
- Removing The Side Cover
- Preparations For Removing The Valve Housing
- Air Vent Housing
- Control System Housing
- Removing The Screws For The Valve Housing & Pressure Sensor
- Removing & Separating The Valve Housing
- Checking The Markings & Location Of The Gaskets
- Distribution Plate
- Checking & Reinstalling The Balls In The Valve Housing
- Location Of The Control System Housing Balls
- Marking The Location Of The Balls In Relation To The Distribution Plate
- Marking The Location Of The Control System Balls In Relation To The Distribution Plate
- Check The Balls Sealing Against The Distribution Plate
- Check The Sealing Of The Balls Against The Control System Housing
- Installing New Solenoids On The New Valve Housing
- Control System/Valve Housing, Installing
- Notes
- Transferring The Balls To The New Valve Housing
- Transferring
- Checking The Balls In The Valve Housing
- Installing New Gaskets
- Replacing The Seal On The Pump Shaft
- Installing The Balls For The Control System Housing
- Installing The Valve Housing To The Control System Housing
- Installing The Valve Housing
- Tightening Torques
- Installing The Oil Pump
- Installing The Cable Harness
- Installing The Side Cover
- Filling With Transmission Fluid
- Differential Housing Cover
- Preparations
- Raise The Car, Remove The Splash Guard Under The Engine
- Remove The Right-Hand Drive Shaft
- Remove The Vehicle Speed Sensor (VSS) From The Differential Housing Cover
- Remove The Bracket Between The Transmission & The Engine
- Remove The Differential Housing Cover
- Check The Bearing Surface For The Differential
- Install The Spacer Washer & The Throw-Out Bearing On The Differential
- Install The Differential Housing Cover
- Install The Bracket On The Cylinder Block
- Install The Vehicle Speed Sensor (VSS)
- Install The Right Drive Shaft
- Finishing Work
- Fill The Transmission With Oil
- Check The Oil Level
- Oil Level/Temperature
- Gear Selector Cables, Replacing
- Special Tools
- Remove The Air Cleaner (ACL) Housing
- Remove The Center Console
- Remove The Transmission Cable From The Bracket & From The Lever At The Transmission
- Remove The Gear Selector Cable
- Remove The Gear Selector Cable At The Firewall
- Installation
- Install The Gear Selector Cable From The Inside Of The Passenger Compartment
- Locate The Grommet On The Studs
- Feed The Gear Selector Cable In From The Inside
- Position The Gear Selector Cable Behind The Steering Gear
- Install The Gear Selector Cable On The Gear Selector
- Install The Gear Selector Cable On The Transmission
- Gear Selector Knob, Replacing
- Gear Selector Knob, GEARTRONIC, Replacing
- Gear Selector Lever Assembly, Replacing
- Remove The Gear Selector Knob
- Remove The Center Console
- Remove The Gear Selector Assembly
- Transfer The Solenoid With The Connector
- Install The Gear Selector Assembly On The Bodywork
- Initial Setting Of The Key Lock Cable (Adjusting)
- Install The Top Panel & Boot
- Install The Center Console
- Install The Gear Selector Knob
- Gear Selector Lever Assembly GEARTRONIC, Replacing
- Remove The Centre Console
- Remove The Boot From The Gear Selector Lever
- Remove The Gear Selector Knob
- Fold The Top Panel With The Boot Away From The Gear Selector Lever
- Remove The Stop For The Gear Selector Assembly
- Remove The Cables & The Gear Selector Assembly
- Transfer The Solenoid With The Connector
- Install The Cable & The Gear Selector Assembly
- Install The Stop For The Gear Selector Assembly
- Install The Gear Selector Knob & The Boot
- Install The Locking Sleeve For The Boot
- Initial Setting Of The Key Lock Cable (Adjustment)
- Install The Centre Console
- Oil Pump
- Parking Brake Lever, Replacing
- Pressure Sensor, Replacing
- Sealing Ring & Piston With O-Ring For The Front Servo, Removing
- Special Tools
- Removal
- Removing The Spark Plugs Cover
- Applies Only To Turbocharged Engines
- Installing Lifting Fixture
- Installing The Lifting Beam & Lifting Hook On The Engine Lifting Eyelet
- Disconnecting The Front Suspension Components
- Removing The Screws For The Cable Conduit & Ground Lead Bracket On The Sub-Frame
- Removing The Nut For The Ball Joint Pinion (Left Hand Side)
- Removing The Screws From The Sub-Frame Support Plates (Both Sides)
- Pressing Up The Sub-Frame On The Right-Hand Side
- Removing The Front Cross Member
- Removing The Bracket For The Heated Oxygen Sensor (HO2S) Wiring
- Removing The Screw For The Rear Engine Mounting
- Preparatory Work For Removing The Wheel Spindle On The Left-Hand Side
- Lowering The Sub-Frame
- Preparations For Removing The Servo Cylinder
- Removing The Cover
- Replacing The Piston With O-Ring & Sealing Ring
- Sealing Ring & Piston With O-Ring For The Front Servo, Installing
- Installing The Piston & Cover
- Installing Front Suspension Components
- Installing The Screw For The Rear Engine Pad
- Installing The Screws For The Bracket For The Heated Oxygen Sensor (HO2S) Cable
- Installing The Front Cross Member
- Installing New Lock Nuts On The Steering Gear
- Installing The Screw For The Front Engine Pad & The Torque Rod Mounting In The Transmission
- Tightening The Ball Joint Pinion & The Anti-Roll Bar Link
- Tightening The Anti-Roll Bar Link
- Installing The Screws For The Cable Conduit & The Ground Lead Bracket
- Remove The Lifting Beam & The Lifting Hook From The Engine & The Car
- Applies Only To Turbocharged Cars
- Installing All The Charge Air Pipes
- Finishing Work
- Checking The Steering Gear Bearing In The Boot At The Firewall
- Servo Cylinder, Gasket & O-Ring, Replacing
- Solenoid, Back-Up (Reverse) Inhibitor, Replacing
- Solenoid Lock-Up Function, Replacing
- Solenoid, Line Pressure, Replacing
- Solenoid For Shifting 1-2 & 3-4, Replace (Solenoid S1)
- Solenoid For Shifting 2-3, Replace (Solenoid S2)
- Stop, Gear Selector Lever Assembly, Replacing
- Removing The Center Console
- Removing The Boot From The Gear Selector
- Removing The Gear Selector Knob
- Removing The Gear Selector Assembly Stop
- Removing The Printed Circuit Board For The Gear Selector Assembly Stop
- Installing The Gear Selector Assembly Stop
- Installing The Gear Selector Knob
- Installing The Boot On The Gear Selector
- Installing The Center Console
- Top Panel, Replacing
- Removing The Gear Selector Knob
- Removing The Center Console
- Removing The Top Panel & Connectors From The Gear Selector Assembly
- Removing The Boot From The Top Panel
- Installing The Boot On The Top Panel
- Installing The Top Panel & Connectors On The Gear Selector Assembly
- Installing The Gear Selector Knob
- Installing The Center Console
- Top Panel, GEARTRONIC, Replacing
- Removing The Top Panel
- Removing The Gear Selector Knob
- Removing The Center Console
- Removing The Gear Selector Assembly Stop
- Removing The Printed Circuit Board From The Gear Selector Assembly Stop
- Removing The Boot & The Switches From The Gear Selector Assembly
- Removing & Transferring The Boot From The Top Panel
- Installing The Boot
- Installing The Printed Circuit Board On The Gear Selector Assembly Stop
- Installing The Gear Selector Assembly Stop On The Gear Selector Assembly
- Installing The Top Panel
- Installing The Gear Selector Knob & Lock Bracket
- Installing The Center Console
- Transmission Oil/Oil Filter, Replacing
- Special Tools
- Conditions
- Drain The Oil
- Slacken Off The Nut On The Return Line For The Oil Pipe Bracket A Few Turns
- Remove The Splash Guard Under The Engine
- Remove The Oil Pan & The Seal
- Remove The Oil Filter
- Install The Oil Filter
- Install The Oil Pan
- Drain Off The Remaining Oil In The Torque Converter & The Oil Cooler
- Remove The Screw Nipple On The Oil Return Line From The Connection, Counterhold In The Transmission
- Install A Plastic Hose On The Oil Return Line
- Fill The Transmission With Oil
- Install The Oil Return Line On The Transmission
- Lower The Car
- Finishing Work
- Check The Oil Level
- Install The Splashguard Under The Engine
- Transmission Side Cover, Removing
- Special Tools
- Disconnecting The Battery Lead
- Removing Engine Compartment Components
- Collecting Transmission Fluid
- Removing The Charge Air Pipe & Hose
- Removing The Spark Plugs Cover
- Installing Lifting Fixture
- Removing The Connector From The Transmission
- Installing The Lifting Beam & Lifting Hook On The Engine Lifting Eyelet
- Disconnecting The Front Suspension Components
- Removing The Screws From The Cable Conduit & The Parking Heater, Removing The Ground Lead Bracket From The Sub-Frame
- Applies Only To Cars With Parking Heaters
- Removing The Ball Joint Nut (Left Hand Side)
- Removing The Control Arms For The Anti-Roll Bar, The Tie Rod & The Screw From The Drive Shaft On The Left Hand Side
- Removing The Screws From The Sub-Frame Support Plates (Both Sides)
- Removing The Pipe Lines From The Sub-Frame
- Removing The Wheel Spindle From The Control Arm
- Pressing Up The Sub-Frame On The Right-Hand Side
- Removing The Front Cross Member
- Removing The Bracket For The Heated Oxygen Sensor (HO2S) Wiring
- Preparatory Work For Removing The Wheel Spindle On The Left-Hand Side
- Removing The Drive Shaft From The Wheel Spindle (Left-Hand Side)
- Removing The Left Drive Shaft From The Transmission
- Removing The Nuts & Screws For The Steering Gear Sub-Frame
- Lowering The Sub-Frame
- Removing The Screw For The Rear Engine Mounting
- Preparations For Removal Of The Transmission Side Plate
- Removing The Oil Pipes From The Transmission
- Lowering The Engine & Transmission
- Preparations For Removal Of The Transmission Side Cover
- Removing The Transmission Side Cover
- Finishing Work
- Transmission Side Cover, Installing
- Notes
- Preparations
- Installing Cover
- Lifting The Engine & Transmission To The Horizontal Position
- Installing The Oil Pipes
- Installing The Rear Engine Mounting
- Installing The Screw For The Rear Engine Pad Through The Steering Gear
- Installing The Sub-Frame On The Bodywork
- Installing The Left Drive Shaft On The Transmission, Wheel Spindle & Control Arm
- Installing & Tightening The Sub-Frame Screws
- Installing The Screws For The Bracket For The Heated Oxygen Sensor (HO2S) Cable
- Installing The Front Cross Member
- Installing New Lock Nuts On The Steering Gear
- Installing The Screw For The Front Engine Pad & The Torque Rod Mounting In The Transmission
- Installing The Screws For The Cable Conduit & The Ground Lead Bracket
- Installing & Tightening Front End Components (Both Sides)
- Tightening The Ball Joint Pinion
- Remove The Lifting Beam & The Lifting Hook From The Engine & The Car
- Applies Only To Turbocharged Cars
- Installing All The Charge Air Pipes
- Installing The Connector
- Installing The Upper Torque Rod
- Installing The Air Cleaner (ACL) Housing
- Filling The Transmission With Fluid
- Refilling Transmission Oil
- Check The Coolant Level In The Expansion Tank
- Check That There Is No Oil Leakage At:
- Installing The Splash Guards & The Fender Liner
- Checking The Steering Gear Bearing In The Gaiter At The Firewall
- Installing The Battery Lead
- Test Driving The Car
- Torque Specifications