Engine, Installing
For the engine/transmission mount tightening specifications, refer to one of the following:
For Tiguan, refer to ENGINE/TRANSMISSION MOUNT OVERVIEW .
Install in the reverse order of removal. Note the following:
When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:
- Route all lines and wires in their original locations.
- Ensure sufficient clearance to all moving or hot components.
-- Insert new alignment sleeves for centering the engine/transmission in the cylinder block.
-- Engage the intermediate plate at the sealing flange and slide it onto alignment sleeves -arrows-.
With a Manual Transmission
-- Grease the splines of the input shaft lightly with Grease For Clutch Plate Splines G 000 100.
-- Inspect and install the clutch and clutch mechanism, refer to CLUTCH .
With a Direct Shift Gearbox (DSG®)
-- Checking the needle bearing in the crankshaft and replace if necessary, refer to CRANKSHAFT NEEDLE BEARINGS .
-- Adjust the selector lever cable after installing, refer to DESCRIPTION AND OPERATION .
Continuation for All
-- Make sure there is enough clearance to the subframe and radiator when installing the engine/transmission subassembly.
-- Adjust the engine/transmission mounts, refer to one of the following:
Tiguan, refer to ENGINE/TRANSMISSION MOUNT, ADJUSTING .
For the engine/transmission mount tightening specifications, refer to one of the following:
Tiguan, refer to ENGINE/TRANSMISSION MOUNT OVERVIEW .
Electrical connections and routing, refer to WIRING .
-- Connect the vehicle diagnostic tester.
-- Check all Diagnostic Trouble Code (DTC) memories and erase all DTC entries which may have occurred during the assembly.
-- Perform a road test.
-- Then, perform a vehicle system test again and repair any occurring malfunctions.
Generate a readiness code if the DTC memory was erased, refer to "Guided Functions" in the vehicle diagnostic tester.
Tightening Specifications
| Bolted Connections | Tightening Specification | |
|---|---|---|
| Bolts and nuts | M6 | 10 Nm |
| M7 | 15 Nm | |
| M8 | 25 Nm | |
| M10 | 40 Nm | |
| M12 | 60 Nm |