Common Specs & Procedure

SPECIFICATIONS INDEX

System		Specification/Procedure
Air Conditioning
Service		REFRIGERANT R134A
Torque		FASTENER TIGHTENING SPECIFICATIONS
Axle Nut/Hub Nut
Front		Hex head bolt: 200 Nm + 180° turn Twelve-point bolt: 70 Nm + 90° turn
Rear		200 Nm + 180° turn
Battery		27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL
Brakes
Bleeding Sequence		BLEEDING BRAKE SYSTEM WITH BRAKE FILLER/BLEEDER UNIT VAS 5234
Disc Brakes		FRONT BRAKES REAR DISC BRAKES
Torque		FASTENER TIGHTENING SPECIFICATIONS Mechanical Components FASTENER TIGHTENING SPECIFICATIONS Hydraulic Components FASTENER TIGHTENING SPECIFICATIONS Antilock Brake System
Charging
Generator		N/A
Torque		GENERATOR TIGHTENING SPECIFICATIONS [For engine(s): BPY, CCTA, CBFA] GENERATOR TIGHTENING SPECIFICATIONS [For engine(s): BUB, CBRA]
Drive Belts
Adjustment
	2.0L	RIBBED BELT Engine Code(s): BPY RIBBED BELT Engine Code(s): CBFA & CCTA
	3.2L	RIBBED BELT
Belt Routing
	2.0L	See fig. 21 under RIBBED BELT Engine Code(s): BPY See fig. 26 under RIBBED BELT Engine Code(s): CBFA & CCTA
	3.2L	See fig. 22 under RIBBED BELT
Engine Cooling
General Service Specifications		Refer to the approrpiate FLUID CAPACITY TABLES information.
Radiator Cap Pressure
	2.0L	1.4 to 1.6 bar
	3.2L	1.4 to 1.6 bar
Thermostat R & I
	2.0L	COOLANT THERMOSTAT HOUSING WITH THERMOSTAT Engine Code(s): BPY COOLANT THERMOSTAT Engine Code(s): CBFA & CCTA
	3.2L	COOLANT THERMOSTAT
Water Pump R & I
	2.0L	COOLANT PUMP Engine Code(s): BPY COOLANT PUMP Engine Code(s): CBFA & CCTA
	3.2L	COOLANT PUMP
Engine Mechanical
2.0L
	Compression	COMPRESSION, CHECKING ENGINE CODE(S): BPY COMPRESSION TEST Engine Code(s): CBFA & CCTA
	Oil Pressure	BPY Start the engine and increase the engine speed: The LED must illuminate at 1.2 to 1.6 bar At 2000 RPM and an oil temperature of 80°C (176°F), the oil pressure must be between 2.7 and 4.5 bar At higher engine speeds the oil pressure must not exceed 7.0 bar CBFA & CCTA Start the engine and increase the engine speed: The LED must illuminate at 1.2 to 1.6 bar. Replace the oil pressure switch if it does not. At 2000 RPM and an oil temperature of 80 °C (176 °F), the oil pressure must be between 2.7 and 4.5 bar. At higher engine speeds the oil pressure must not exceed 7.0 bar
	Overhaul	10 ENGINE ASSEMBLY
	Torque	FASTENER TIGHTENING SPECIFICATIONS
3.2L
	Compression	COMPRESSION PRESSURE, CHECKING
	Oil Pressure	1500 RPM: at least 1.7 bar (24.65 psi) 2000 RPM: 3.0 to 5.5 bar (43.5 to 80 psi) above 2000 RPM: maximum 7.0 bar (101.5 psi)
	Overhaul	10 ENGINE ASSEMBLY
	Torque	FASTENER TIGHTENING SPECIFICATIONS
Fluid Specifications		See FLUIDS under MAINTENANCE tab.
Flywheel/Flex Plate Torque		60 Nm + an additional 90° (1/4) turn
Fuel System
Pressure Specification
	2.0L	The fuel injection system is divided into a high pressure side (maximum approximately 120 bar) and a low pressure side (approximately 6 bar)
	3.2L	N/A
Fuel Pressure Test Procedure
	2.0L	FUEL PRESSURE SENSOR -G247-, CHECKING for Engine Code(s): BPY FUEL PRESSURE SENSOR -G247-, CHECKING for Engine Code(s): CBFA & CCTA
	3.2L	FUEL PRESSURE REGULATOR AND RESIDUAL PRESSURE, CHECKING
Ignition
Firing Order & Cylinder Identification		FIRING ORDER & CYLINDER IDENTIFICATION
Ignition Wires (Resistance)		Coil-On-Plug
Ignition Wires (Routing)		Coil-On-Plug
Spark Plug
	2.0L	SPARK PLUG TECHNICAL DATA Engine Code(s): BPY TEST DATA AND SPARK PLUGS Engine Code(s): CBFA & CCTA
	3.2L	TEST DATA AND SPARK PLUGS
Starting
Starter		N/A
Torque		STARTER TIGHTENING SPECIFICATIONS
Wheel Alignment
Adjustment Specifications		WHEEL ALIGNMENT SPECIFIED VALUES
Torque
	Front	FASTENER TIGHTENING SPECIFICATIONS
	Rear	FASTENER TIGHTENING SPECIFICATIONS
Wheel & Tire
Wheel Lug Nut Torque		120 Nm