1.8L - Engine Mechanical, Fuel Injection Ignition, Engine Code(S): AUG, AWM

• 00 Technical data
  • Technical data
    • Technical data
    • Engine number
    • Engine data
• 10 Engine, removing and installing
  • Engine, removing and installing
    • Engine, removing and installing
    • Notes on removing
    • Notes on installing
    • Tightening torques
    • Front engine mount, assembly overview
    • Additional information and assembly work on vehicles with air conditioning
• 13 Crank drive
  • Engine, disassembling and assembling
    • Engine, disassembling and assembling
    • Assembly overview
      • Notes
      • Part I
      • Part II
    • Ribbed belt for air conditioning compressor, removing and installing
    • Ribbed belt, removing and installing
  • Sealing flanges and flywheel/drive plate, removing and installing
    • Sealing flanges and flywheel/drive plate, removing and installing
    • Assembly overview
    • Crankshaft seal (ribbed belt side), replacing
      • Notes
      • Crankshaft seal, removing
      • Crankshaft seal, installing
    • Front sealing flange, removing and installing
      • Notes
      • Removing
      • Installing
    • Drive plate, removing and installing
  • Crankshaft, removing and installing
    • Crankshaft, removing and installing
    • Assembly overview
      • Notes
      • Identification on crankshaft bearing, top
    • Pulling out and driving in needle bearings from crankshaft
    • Crankshaft dimensions
  • Pistons and connecting rods, disassembling and assembling
    • Pistons and connecting rods, disassembling and assembling
    • Assembly overview
      • Notes
      • Checking piston ring gap
      • Checking ring to groove clearance
      • Checking piston
      • Bearing shells - installed positions
      • Checking cylinder bores
    • Piston and cylinder dimensions
• 15 Cylinder head, valve train
  • Cylinder head, removing and installing
    • Cylinder head, removing and installing
      • Overview
      • Notes
      • Removing
      • Installing
    • Assembly overview
      • Notes
      • Checking cylinder head for distortion
    • Toothed belt, removing, installing and tensioning
      • Notes
      • Toothed belt, removing
      • Toothed belt, installing
      • Toothed belt, tensioning
    • Compression pressures, checking
  • Valve train, servicing
    • Valve train, servicing
    • Valvetrain, assembly overview
      • Notes
      • Cylinder head - sealing surface, resurfacing
      • Camshaft, checking axial play
      • Valve dimensions
      • Seal contact surfaces of double bearing cap/cylinder head
      • Seal contact surfaces of camshaft adjuster/cylinder head
    • Valve seats, refacing
      • Notes
      • Maximum Permitted Refacing Dimension Is Calculated As Follows:
    • Oil seal for intake camshaft, replacing
    • Oil seal for exhaust camshaft, replacing
    • Hydraulic valve lifters, checking
    • Camshafts, removing and installing
      • Notes
      • Removing
      • Installing
    • Valve guides, checking
    • Valve stem seals, replacing
• 17 Lubrication
  • Lubrication system components, removing and installing
    • Lubrication system components, removing and installing
    • Engine oil
      • Notes
      • Markings on oil dipstick
    • Assembly overview
      • Part I
      • Part II
    • Oil pan, removing and installing
      • Notes
      • Removing
      • Installing
    • Oil pressure and oil pressure switch, checking
• 19 Cooling system
  • Cooling system components, removing and installing
    • Cooling system components, removing and installing
    • Cooling system components (on body), assembly overview
    • Cooling system components (on engine), assembly overview
    • Bracket, assembly overview
      • Notes
      • Tightening sequence, bracket to cylinder block
    • Coolant hose connection diagram
    • Cooling system, draining and filling
    • Radiator, removing and installing
      • Notes
      • Removing
      • Installing
      • Additional information and assembly work on vehicles with air conditioning
    • Coolant pump, removing and installing
    • Viscous fan clutch, removing and installing
    • Viscous fan clutch bushing, removing and installing
• 20 Fuel supply system
  • Fuel supply system components (vehicles with front-wheel drive), removing and installing
    • Fuel supply system components (vehicles with front-wheel drive), removing and installing
    • Safety precautions when working on fuel supply system
    • Rules for cleanliness
    • Fuel tank with attachments (engine codes AUG, AWM), assembly overview
      • Notes
      • Installation position of fuel delivery unit flange
      • Checking switch-over valve
      • Checking pressure retention valve
    • Fuel pump, removing and installing
      • Notes
      • Removing
      • Installing
    • Fuel Level Sensor G , removing and installing
    • Fuel tank, removing and installing
    • Crash fuel shut-off
    • Fuel pump, checking
      • Notes
      • Checking delivery rate
      • Fuel Pump (FP) check-valve, checking
  • Fuel supply system components (All Wheel Drive (AWD) vehicles), removing and installing
    • Fuel supply system components (All Wheel Drive (AWD) vehicles), removing and installing
    • Fuel tank with attachments (engine codes AUG, AWM), assembly overview
      • Fuel tank
      • Filler tube
        • Notes
        • Checking breather valve
        • Checking pressure retention valve
        • Complete components
    • Fuel filter, assembly overview
      • Notes
      • Installation position of fuel filter
    • Fuel tank, emptying
      • Notes
      • A - Emptying A Fuel Tank More Than 3/4 Filled
      • B - Emptying A Fuel Tank Less Than 3/4 Filled
    • Fuel delivery unit, removing and installing
      • Notes
      • Fuel delivery unit, removing
      • Fuel delivery unit, installing
    • Fuel Level Sensor G , removing and installing
    • Fuel Level Sensor 2 G169 , removing and installing
    • Fuel Level Sensor 3 G237 , removing and installing
    • Suction jet pump, removing, installing, and checking
    • Fuel tank, removing and installing
    • Fuel pump, checking
      • Notes
      • Checking delivery rate
      • Fuel Pump (FP) check-valve, checking
  • Electronic power control (EPC)
    • Electronic power control (EPC)
    • Functions of EPC system
    • Assembly overview
  • Evaporative emissions (EVAP) system
    • Evaporative emissions (EVAP) system
    • Function description of leak diagnosis
    • EVAP canister system components, assembly overview
    • Evaporative emissions (EVAP) system, overview
    • EVAP system, checking using tester KLI 9210
      • Introduction
      • Calibrating the KLI90210 tester
      • Testing the fuel cap
      • Checking Leak Detection Pump (LDP) V144 for internal leaks
      • Conditions
      • Checking EVAP system for leaks
• 21 Turbocharger, G-charger
  • Charge air system with turbocharger
    • Charge air system with turbocharger
    • Safety precautions
    • Rules for cleanliness
    • Turbocharger with attachments, assembly overview
    • Charge air cooler components, assembly overview
    • Turbocharger system, overview
  • Charge pressure system, checking
    • Charge pressure system, checking
    • Vacuum diaphragm for wastegate bypass regulator valve, checking
    • Deceleration shut-off valve, checking
• 24 Fuel injection system
  • Fuel injection system, servicing
    • Fuel injection system, servicing
    • General notes on fuel injection
    • Safety precautions
    • Rules for cleanliness
    • Component locations, overview
    • Air filter overview
    • Intake manifold overview
    • Fuel rail with fuel injectors overview
    • Technical data
  • Components, checking
    • Components, checking
    • Fuel injectors, checking
    • Fuel pressure regulator and residual pressure, checking
  • Engine control module
    • Engine control module
    • Engine control module DTC memory, checking and erasing
    • Adapting functions and components
    • Engine Control Module (ECM), replacing
• 26 Exhaust system
  • Exhaust system components, removing and installing
    • Exhaust system components, removing and installing
    • Exhaust system components, assembly overview: Vehicles with front wheel drive (FWD)
      • Notes
      • Individual Components Of Mounting
    • Exhaust system components (vehicles with All Wheel Drive (AWD)), assembly overview
      • Notes
      • Individual components of mounting
      • Installation position of double clamp
      • Separating point between center and rear muffler
      • Installation position of double clamps
  • Secondary air system
    • Secondary air system
    • Function
    • Secondary Air Injection (AIR) system components, assembly overview
      • Notes
      • Secondary air injection (AIR) pump relay J299
    • Combination valve, checking
• 28 Ignition system
  • Ignition system, servicing
    • Ignition system, servicing
    • General notes on ignition system
    • Safety precautions
    • Ignition components, assembly overview
    • Ignition coils with power output stage, removing and installing
    • Technical data, spark plugs