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Front Disc Brake Caliper Disassembly and Assembly: Reassembly: Notes

Reference: FRONT DISC BRAKE COMPONENTS 

Reference: FRONT DISC BRAKE CALIPER REMOVAL AND INSTALLATION 

Reference: FRONT DISC BRAKE CALIPER INSPECTION 

Reassemble front brake in reverse order of disassembly, noting the following points.

CAUTION:
  • Failure to take proper precautions when assembling the brake caliper can result in brake system failure.
    • Clean each part before installation using the same brake fluid as that in the master cylinder reservoir. Never use any other brake fluid or volatile solvent.
    • Before installing the piston seal and cylinder boot to the cylinder, apply rubber grease included in the piston seal set or brake fluid to them.
    • Fit a new piston seal securely into the groove of the cylinder making sure that it is not twisted.
  • If you do not bleed air from the brake system after replacement of a brake pipe or hose, brake system performance may be affected. Be sure to bleed the brake system referring to AIR BLEEDING OF BRAKE SYSTEM after replacement of a brake pipe or hose.