Planetary Gears and Output Shaft Disassembly and Assembly: Assembly

Reference: BEARING AND RACE INSTALLATION SPECIFICATION 

Reference: PLANETARY GEARS AND OUTPUT SHAFT INSPECTION 

Assemble components by reversing disassembly procedure and noting the following points.

• Refer to PLANETARY GEARS AND OUTPUT SHAFT COMPONENTS  when installing each component.
• When installing new seal ring, use new one.
• Install planetary sun gear as shown in figure.
  NOTE: A is longer than B.
  Fig 1: Identifying Planetary Sun Gear

  Courtesy of SUZUKI OF AMERICA CORP.
• Fit retaining rings into groove securely.
• Install one-way clutch as shown in figure.
  Fig 2: Identifying One-Way Clutch Position

  Courtesy of SUZUKI OF AMERICA CORP.
• Install reverse brake reaction plate (2) to front planetary gear (1).

  With reverse brake reaction plate (2) fixed stationary, turn front planetary gear (1) clockwise to check that it locks and then counterclockwise to check that it turns smoothly.

  Fig 3: Turning Front Planetary Gear

  Courtesy of SUZUKI OF AMERICA CORP.