Overdrive (Case Side) Disassembly and Assembly: Assembly

Reference: OVERDRIVE (CASE SIDE) INSPECTION 

Reference: BEARING AND RACE INSTALLATION SPECIFICATION 

Install each component by reversing removal procedure and noting the following points.

• When installing new rear seal ring, use care not to open it too wide.
• Apply A/T fluid to new O-ring, disc, etc. before installing them.
• Opening of retaining brake front ring (2) and projection (1) of O/D case should be matched.
  Fig 1: Identifying Retaining Brake Front Ring Opening And Projection Of O/D Case

  Courtesy of SUZUKI OF AMERICA CORP.
• When installing each component, refer to OVERDRIVE (CASE SIDE) COMPONENTS .
• Measure clearance between retaining ring (1) and brake backing plate (2) with thickness gauge.

  If the clearance is out of specification, select another plate with suitable thickness from the list below and replace it.

  PLATE THICKNESS SPECIFICATION
  
  

  Thickness
  1.95 - 2.05 mm (0.077 - 0.081 in.)
  2.25 - 2.35 mm (0.089 - 0.093 in.)

  Standard clearance between retaining ring and brake backing plate 

  0.40 - 1.38 mm (0.016 - 0.054 in.) 

  Fig 2: Checking Clearance Between Retaining Ring And Brake Backing Plate

  Courtesy of SUZUKI OF AMERICA CORP.