Overdrive (Case Side) Inspection

Reference: OVERDRIVE (CASE SIDE) DISASSEMBLY AND ASSEMBLY 

• Measure free length of piston return spring.

  Standard free length of O/D brake piston return spring 

  15.10 mm (0.594 in.) 

  Fig 1: Checking Free Length Of O/D Brake Piston Return Spring

  Courtesy of SUZUKI OF AMERICA CORP.
• Check that sliding surface of discs and plate are not worn or burnt. If necessary, replace them.
  NOTE:

  • If disc lining is exfoliated, discolored or worn hardly, replace all discs.
  • If only a part of printed numbers is corroded, replace all discs.
  • Before assembling new discs, soak them in A/T fluid for at least 2 hours.
    Fig 2: Identifying Discs

    Courtesy of SUZUKI OF AMERICA CORP.