Passenger Air Bag (Inflator) Module Repair Harness Installation

Replace passenger air bag (inflator) module repair harness (2) according to the following procedure when the harness (9) connected with passenger air bag (inflator) module of the air bag harness included in instrument panel harness (7) and passenger air bag (inflator) module connector (1) is damaged.

Fig 1: Identifying Passenger Air Bag (Inflator) Module Harnesses

Courtesy of SUZUKI OF AMERICA CORP.

1. Disable air bag system. Refer to DISABLING AIR BAG SYSTEM  .
2. Remove passenger air bag (inflator) module referring to PASSENGER AIR BAG (INFLATOR) MODULE REMOVAL AND INSTALLATION  if it has installed.
3. Disconnect floor harness joint (yellow) connector (1) with passenger air bag (inflator) module of air bag harness included in instrument panel harness from floor harness located near the glove box.
   Fig 2: Disconnecting Floor Harness Joint (Yellow) Connector

   Courtesy of SUZUKI OF AMERICA CORP.
4. Cut off passenger air bag (inflator) module connectors (1) and floor harness joint (yellow) connector (2) with passenger air bag (inflator) module of air bag harness included in instrument panel harness as shown, and then fasten it to instrument panel harness with vinyl tape for avoiding interference with other parts.
   Fig 3: Identifying Passenger Air Bag (Inflator) Module Connectors And Floor Harness Joint (Yellow) Connector

   Courtesy of SUZUKI OF AMERICA CORP.
5. Fix passenger air bag (inflator) module repair harness (1) to instrument panel harness (2).
   CAUTION: To avoid interference with other parts, fasten the repair harness to instrument panel harness with a clamp (3) as shown in figure.
6. Connect passenger air bag (inflator) module repair harness connector (4) to floor harness securely till click is heard.
   Fig 4: Identifying Passenger Air Bag (Inflator) Module Repair Harness And Instrument Panel Harness

   Courtesy of SUZUKI OF AMERICA CORP.
7. Install passenger air bag (inflator) module referring to PASSENGER AIR BAG (INFLATOR) MODULE REMOVAL AND INSTALLATION  .
8. Enabling air bag system referring to ENABLING AIR BAG SYSTEM  .
9. Confirm that there is no DTC detected to SDM with ignition switch turned ON.