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1-2-Reverse Carrier Gear Assembly Installation

Fig 1: Identifying 1-2 Reverse Internal Gear And Reverse Internal Gear Rear Thrust Bearing
G05470176Courtesy of SUZUKI OF AMERICA CORP.
  1. Rotate the transmission case assembly so that the torque converter housing side is facing up.
  2. Install the 1-2 reverse internal gear rear thrust bearing assembly (595) with the flat side up.
  3. Install the 1-2 reverse internal gear shim (596) without any markings. Correct shim selection is performed during the front differential transfer drive gear assembly installation.
  4. Install the 1-2 reverse internal gear (594).
  5. Install the 1-2 reverse internal gear front thrust bearing assembly (593) with the flange up.
    Fig 2: Identifying 1-2 Reverse Carrier Thrust Washer And 1-2 Reverse Carrier Gear
    G05470177Courtesy of SUZUKI OF AMERICA CORP.
  6. Install a 1-2 reverse carrier thrust washer (590) to the lower side of the 1-2 reverse carrier gear assembly (591).
  7. Install the 1-2 reverse carrier gear assembly (591) into the 1-2 reverse internal gear (594). The carrier assembly will be flush to the 1-2 reverse internal gear.
  8. Install the other 1-2 reverse carrier thrust washer (590) on top of the 1-2 reverse carrier gear assembly (591).

    Reference: THIRD GEAR BAND ASSEMBLY INSTALLATION 

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