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Home >> Suzuki >> 2007 >> XL7 Limited, AWD >> Repair and Diagnosis >> Engine Performance >> System >> Aux. Emission Control Devices >> Repair Instructions >> Evaporative Emission Pipe Replacement >> Removal Procedure
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Removal Procedure

WARNING:
  • Do not allow smoking or the use of open flames in the area where work on the fuel or EVAP system is taking place. Anytime work is being done on the fuel system, disconnect the negative battery cable, except for those tests where battery voltage is required.
  • Refer to GASOLINE/GASOLINE VAPORS CAUTION in Cautions and Notices.
  • Whenever fuel lines are removed, catch fuel in an approved container. Container opening must be a minimum of 300 mm (12 in) diameter to adequately catch the fluid.
CAUTION: Fuel/Vapor lines cannot be spliced or repaired. The line must be replaced (if damaged) with the same type of line.
Fig 1: Disconnecting Evaporative Emission Pipe Quick Connect Fitting
G04843316Courtesy of SUZUKI OF AMERICA CORP.
  1. Disconnect the negative battery cable. Refer to REMOVAL PROCEDURE .
  2. Disconnect the fuel feed pipe quick connect fitting (3) from the fuel rail. Refer to REMOVAL PROCEDURE .
  3. Disconnect the evaporative emission (EVAP) pipe quick connect fitting (3) from the EVAP purge solenoid. Refer to REMOVAL PROCEDURE .
  4. Cap the fuel and EVAP lines in order to prevent system contamination.
    Fig 2: Disconnecting Rear Brake Line Fittings
    G04843317Courtesy of SUZUKI OF AMERICA CORP.
  5. Disconnect the rear brake line fittings from the brake pressure module.
  6. Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
  7. Remove the EVAP canister. Refer to Removal Procedure .
    Fig 3: Disconnecting Fuel Feed Pipe Quick Connect Fitting
    G04843318Courtesy of SUZUKI OF AMERICA CORP.
  8. Disconnect the fuel feed pipe quick connect fitting (2) from the fuel tank. Refer to REMOVAL PROCEDURE .
  9. Cap the fuel and EVAP lines in order to prevent system contamination.
    Fig 4: Disconnecting Left Rear Brake Line Fitting
    G04843319Courtesy of SUZUKI OF AMERICA CORP.
  10. Disconnect the left rear brake line fitting from the brake crossover pipe.
    Fig 5: Disconnecting Right Rear Brake Line Fitting
    G04843320Courtesy of SUZUKI OF AMERICA CORP.
  11. Disconnect the right rear brake line fitting from the rear brake hose.
    Fig 6: Removing Push Pin & Fuel/EVAP/Brake Pipe Clips
    G04843321Courtesy of SUZUKI OF AMERICA CORP.
  12. Remove the push pin (1) from the underbody side rail hole.
  13. With the aid of an assistant, release the fuel/EVAP/brake pipe clips (2) from the underbody studs.
  14. Place the fuel/EVAP/brake pipe assembly on a clean work surface.
    Fig 7: Removing EVAP Pipe From Fuel/EVAP/Brake Pipe Assembly Clip
    G04843322Courtesy of SUZUKI OF AMERICA CORP.
  15. Remove the EVAP pipe from the fuel/EVAP/brake pipe assembly clips.
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