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Home >> Suzuki >> 2007 >> XL7 Base, AWD >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Repair Instructions >> Thermostat Replacement >> Installation Procedure
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Installation Procedure

Fig 1: Identifying Thermostat Housing Bolts
G04842650Courtesy of SUZUKI OF AMERICA CORP.
  1. Install the thermostat with a NEW thermostat seal.
    CAUTION: Refer to FASTENER NOTICE .
  2. Install the thermostat housing bolts.

    Tightening torque 

    Tighten the thermostat housing bolts to 10 N.m (89 lb in)  .

  3. Install the heater inlet and outlet pipes. Refer to INSTALLATION PROCEDURE  and INSTALLATION PROCEDURE .
  4. Fill the cooling system. Refer to DRAINING AND FILLING COOLING SYSTEM (LY7 GE 47716 FILL)  and DRAINING AND FILLING COOLING SYSTEM (LY7 STATIC FILL) .
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