Gear Shift and Select Shaft Assembly Disassembly and Reassembly

Reference: MANUAL TRANSAXLE UNIT DISMOUNTING AND REMOUNTING 

Reference: GEAR SHIFT AND SELECT SHAFT ASSEMBLY REMOVAL AND INSTALLATION 

Reference: GEAR SHIFT AND SELECT SHAFT ASSEMBLY COMPONENTS 

1. Push spring pins out using 2.8 - 3.0 mm (0.11 - 0.12 in.) commercially available spring pin remover and specified spring pin removers as shown bellow.

   Special Tool 

   1. 09922-85811 4.5 mm 
   2. 09925-78210 6.0 mm 
2. Inspect component parts for wear, distortion or damage. If any detect is found, replace detective part with new one.
   NOTE:

   • When driving in spring pins, prevent shaft from being bent by supporting it with wood block.
   • Assemble 5th & reverse gear shift cam with its pit and spring pin aligned.
   • Make sure to select an appropriate spring by identifying the painted colors to keep gear shifting performance as designed.
     • Low speed select spring - No paint
     • Reverse select spring - Pink
   Fig 1: Exploded View Of Gear Shift And Select Shaft Assembly

   Courtesy of SUZUKI OF AMERICA CORP.