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Transaxle Rear Cover Disassembly and Reassembly: Reassembly

Reference: TRANSAXLE REAR COVER INSPECTION 

  1. Apply A/T fluid to new O-ring and install O-ring (1) to forward clutch accumulator piston (2).
  2. Press forward clutch accumulator piston (2) into transaxle rear cover.
    NOTE: Do not twist or deviate O-rings during installation.
  3. Install forward clutch accumulator spring (3) and forward clutch accumulator cover (4) with 2 bolts.

    Tightening torque 

    Forward clutch accumulator bolts a: 10 N.m (1.0 kg-m, 7.5 lb-ft) 

    Fig 1: Installing Forward Clutch Accumulator Spring And Forward Clutch Accumulator Cover
    G04592069Courtesy of SUZUKI OF AMERICA CORP.
  4. Apply A/T fluid to new oil seal rings and install oil seal rings (1) to transaxle rear cover (2).
    NOTE:
    • Do not spread oil seal ring ends excessively.
    • Make sure that opening ends of oil seal rings are not lined up so as to prevent fluid leakage.
      Fig 2: Installing Oil Seal Rings To Transaxle Rear Cover
      G04592070Courtesy of SUZUKI OF AMERICA CORP.