Overdrive (Case Side) Disassembly and Assembly: Assembly

Install each component by reversing removal procedure and noting the following points.

• When installing rear seal ring, use care not to open it too wide.
• Apply A/T fluid to O-ring, disc, etc. before installing them.
• Opening of retaining brake front ring (2) and projection (1) of O/D case should be matched.
  Fig 1: Matching Opening Of Retaining Brake Front Ring And Projection Of O/D Case

  Courtesy of SUZUKI OF AMERICA CORP.
• When installing each component, refer to "OVERDRIVE (CASE SIDE) COMPONENTS  ".
• Install cushion brake plate (1) so that it warps convexly.
  Fig 2: Installing Cushion Brake Plate

  Courtesy of SUZUKI OF AMERICA CORP.
• As a final step, measure clearance between retaining brake front ring and brake backing plate again.

  Standard clearance between retaining ring and brake backing plate 

  0.40 - 1.38 mm (0.016 - 0.054 in.)