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Transaxle Assembly: Installation

  1. Install the transaxle into the vehicle.
  2. Support the transaxle assembly using the transaxle support fixture DW260-010.
    3. Fig 1: Supporting Transaxle Assembly
    G01986418Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the right-lower engine-to-transaxle mounting bolts.

    Tighten 

    1. Tighten the right-lower engine-to-transaxle mounting bolts to 73 N.m (54 lb-ft).
    4. Fig 2: Installing Right-Lower Engine-To-Transaxle Mounting Bolts
    G01986419Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the left-lower engine-to-transaxle mounting bolts.

    Tighten 

    1. Tighten the left-lower engine-to-transaxle mounting bolts to 73 N.m (54 lb-ft).
    5. Fig 3: Installing Left-Lower Engine-To-Transaxle Mounting Bolts
    G01986420Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the oil pan flange-to-transaxle bolts.

    Tighten 

    1. Tighten the oil pan flange-to-transaxle bolts to 31 N.m (23 lb-ft).
    6. Fig 4: Installing Oil Pan Flange-To-Transaxle Bolts
    G01986421Courtesy of SUZUKI OF AMERICA CORP.
  6. Install the rear transaxle mounting bracket bolts.

    Tighten 

    1. Tighten the rear transaxle mounting bracket bolts to 65 N.m (48 lb-ft).
    7. Fig 5: Installing Rear Transaxle Mounting Bracket Bolts
    G01986422Courtesy of SUZUKI OF AMERICA CORP.
  7. Install the flywheel to torque converter bolts.

    Tighten 

    1. Tighten the flywheel to torque converter bolts to 45 N.m (33 lb-ft).
  8. Install the starter motor. Refer to STARTER .
  9. Install the drive axle. Refer to AXLE SHAFTS .
    10. Fig 6: Installing Drive Axle
    G01986423Courtesy of SUZUKI OF AMERICA CORP.
  10. Install the oil cooler pipes from the transaxle. Refer to OIL COOLER PIPES / HOSES INSTALLATION .
  11. Install the impact bar. .
  12. Install the centermember. Refer to CENTERMEMBER .
  13. Lower the vehicle.
    14. Fig 7: Lowering Vehicle
    G01986424Courtesy of SUZUKI OF AMERICA CORP.
  14. Install the left transaxle mounting bracket. Refer to Left Transaxle Mounting Bracket  .
    15. Fig 8: Installing Left Transaxle Mounting Bracket
    G01986425Courtesy of SUZUKI OF AMERICA CORP.
  15. Install the upper transaxle-to-engine mounting bolts.

    Tighten 

    1. Tighten the upper transaxle-to-engine mounting bolts to 73 N.m (54 lb-ft).
    16. Fig 9: Installing Upper Transaxle-To-Engine Mounting Bolts
    G01986426Courtesy of SUZUKI OF AMERICA CORP.
  16. Install the clip to the shift control cable and connect the shift cable.
    17. Fig 10: Installing Clip To Shift Control Cable & Connecting Shift Cable
    G01986427Courtesy of SUZUKI OF AMERICA CORP.
  17. Install the park/neutral position switch electrical connector.
  18. Connect the transaxle wiring harness to the transaxle.
    19. Fig 11: Connecting Transaxle Wiring Harness To Transaxle
    G01986428Courtesy of SUZUKI OF AMERICA CORP.
  19. Remove the engine support fixture DW110-060.
  20. Install the air filter housing.
  21. Install the battery.
  22. Add the transaxle fluid. Refer to CHANGING THE FLUID .
Fig 12: Adding Transaxle Fluid
G01986429Courtesy of SUZUKI OF AMERICA CORP.
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