Assembly Procedure
- Rest the rear head on the J 35372 . See Special Tools and Equipment . Locate the control valve in the 6 o'clock position.
- Install the J 34993 through the 11 o'clock and the 5 o'clock bolt holes. See Special Tools and Equipment .
- Lubricate the new cylinder-to-compressor housing O-ring with clean polyalkalene glycol (PAG) oil.
- Install the new O-ring in the cylinder O-ring groove.
- Install the thrust washer and bearing in the same order as they were removed.
- Align the cylinder alignment rod recess in the compressor housing with the cylinder alignment rod. Press down on the compressor housing with both hands to force it over the O-ring on the cylinder assembly.
- Add a new through-bolt gasket to the through-bolts and install them into the compressor assembly. Four through-bolts must thread into the rear head before removing the cylinder alignment rods.
Tighten: Alternately tighten the compressor front head-to-rear head through-bolts in progressive tighten sequence to 10 N.m (89 lb in).
- Install a new shaft seal. Refer to Compressor Shaft Seal Replacement .
- Add new PAG oil equal to the amount drained in Step 3.
- Install the clutch coil. Refer to Compressor Clutch Coil Install .
- Install the clutch rotor and bearing. Refer to Clutch Rotor and/or Bearing Install .
- Install the clutch plate and hub assembly. Refer to Compressor Clutch Plate/Hub Assembly Install .
- Perform a leak test on the compressor. Refer to Compressor Leak Testing .
- Install the compressor. Refer to Compressor Replacement .
- Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging .
NOTE:
Refer to Fastener Notice
in Cautions and Notices.