LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2004 >> Swift + >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Heating, Ventilation And Air Conditioning >> Repair Instructions >> Compressor Clutch Coil Install
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Compressor Clutch Coil Install

Tools Required 

J 8433-1  Puller Crossbar. See Special Tools and Equipment .

J 8433-3  Forcing Screw. See Special Tools and Equipment .

J 33024  Clutch Coil Installer Adapter. See Special Tools and Equipment .

J 42428  Compressor Holding Fixture. See Special Tools and Equipment .

  1. Place the clutch coil assembly on the compressor housing with the terminals positioned at the marked location.
  2. Place the J 33024  (1) over the internal opening of the clutch coil housing and align theJ 33024  (1) with the compressor housing. See Special Tools and Equipment .
    Fig 1: Clutch Coil Housing & J 33024
    GM1251999Courtesy of GENERAL MOTORS CORP.
  3. Center the J 8433-1  (4) in the countersunk center hole of theJ 33024  (3). See Special Tools and Equipment . Install the J 42428  (2) through-bolts and the washers through the crossbar slots. Thread them into the holding fixture to the full thickness of the holding fixture.
    Fig 2: Installing Clutch Coil Onto The Compressor Housing Using J 8433-1, J 33024 & J 42428
    GM1252001Courtesy of GENERAL MOTORS CORP.
    4. IMPORTANT: Be sure the clutch coil and the installer stay in-line during installation.
  4. Turn the J 8433-3  (1), or use a suitable vise, to force the clutch coil onto the compressor housing. See Special Tools and Equipment .
    5. Fig 3: Staking Housing At 3 Places, 120° Apart
    GM1252002Courtesy of GENERAL MOTORS CORP.
  5. When the clutch coil is fully seated on the compressor housing, use a 3 mm (1/8 inch) diameter drift punch and stake the housing at 3 places, 120° apart, to ensure that the clutch coil will remain in position. Stake point size should be only one-half the area of the punch tip and approximately 0.28-0.35 mm (0.01-0.015 in) deep.
  6. Install the clutch rotor and bearing assembly. Refer to Clutch Rotor and/or Bearing Install .
  7. Install the clutch plate and hub assembly. Refer to Compressor Clutch Plate/Hub Assembly Install .
  8. Install the compressor. Refer to Compressor Replacement .
  9. Connect the negative battery cable.
  10. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging .
scientia non olet · About LEMON Manuals