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Modification Of Fuel Pump Operating Condition By ECM (TS 4-21 11016(R))

Publication date: 1996-11-01
Reference number: TS 4-21 11016(R)
Supersedes refnos: TS 4-21 04196

MODIFICATION OF FUEL PUMP OPERATING CONDITION BY ECM

MODIFICATION OF FUEL PUMP OPERATING CONDITION BY ECM

TECHNICAL SERVICE BULLETIN

Reference Number(s): TS 4-21 04196, TS 4-21 11016(R), Date of Issue:  November 1, 1996
Superceded Bulletin(s): TS 4-21 04196, Date of Issue:  April 19, 1996

MODIFICATION OF FUEL PUMP OPERATING CONDITION AND TPS VOLTAGE BY THE ECM

Model(s): 1995 Production & Later Suzuki Sidekick Sport

Section Title: Engine

Bulletin No.: TS 4-21 11016(R)

Date: November 1, 1996

NOTE: This bulletin supersedes Technical Service Bulletin number TS 4-21 04196, dated April 19, 1996.

CONDITION

  1. Incorrect TPS output value when using Tech-1.
  2. Change in fuel pump operation logic.
  3. Modification of ECM.

CAUSE

N/A.

CORRECTION

When replacing diagnostics and adjustments on the TPS and fuel pump, please use the information listed in this bulletin.

REVISION

SERVICE INFORMATION

This bulletin is to inform you of the modification to the ECM (Engine Control Module) which has been carried out since November, 1995 production. There have been two revisions to the ECM: LATE style A1 and LATE style type B1.

Two modifications have been incorporated into the most current (B1) LATE style ECM. The modifications incorporated into the B1 type LATE style ECM include:

One modification has been incorporated into the A1 type LATE style ECM. This modification includes:

To determine which modifications have been incorporated into the ECM in your vehicle please note the stating VIN numbers listed below for each modification and follow the necessary diagnostic procedures as listed in this bulletin.

VIN NUMBERS

Effective starting VIN with updated parts.

Modification of fuel pump operating condition: JS3TD21V_T4105124

Modification of TP Sensor Output Voltage: JS3TD21V_T4104670 W/ M/T

JS3TD21V_T4104203 W/ A/T

EARLY/LATE TYPE IDENTIFICATION

Both the EARLY and LATE type ECM can be identified by the ECM Name Plate affixed to the face of the ECM. See Fig 1 .

ECM TYPE IDENTIFICATION

Part Name EARLY Type ECM Plate No. LATE Type ECM Plate No. Qty.
ECM 33920-77E40 33920-77E41 1
ECM 33920-77E5O 33920-77E51 1
NOTE: LATE style ECM has A1 and B1 mark. Final ECM has B1 mark.

FUEL PUMP OPERATION

Depending on the type of ECM installed in the vehicle, fuel pump operation will vary. Please note the differences between the various types listed below:

EARLY TYPE AND A1 STYLE LATE TYPE

The ECM will activate the fuel pump when it receives a signal from:

  • The engine starter circuit.
  • The CMP (Camshaft Position) sensor.

B1 STYLE LATE TYPE

The ECM will activate the fuel pump when it receives a signal from:

  • The engine starter circuit.
  • The CMP (camshaft position) sensor.
  • The ignition switch "ON" position. (The fuel pump will operate for 3 seconds when the ignition switch is initially turned on to the "ON" position.)
NOTE: The fuel pump on vehicles equipped with both EARLY type and A1 style LATE type ECM's will not operate the fuel pump when the engine is not running and the ignition switch is turned to the "ON" position. To activate the fuel pump without cranking or starting the engine, insert a jumper wire into terminals E128-4 (P/B wire) and E128-1 (B/W wire) of the fuel pump relay coupler. See Fig 2 .
CAUTION: The fuel pump relay jumper wire procedure is for temporary, diagnostic purposes only. Be sure to remove the jumper wire when finished with the diagnostic inspection. Failure to remove the jumper wire will allow the fuel pump to activate automatically and continuously whenever the ignition key is turned to the "ON" position.

SERVICING OF THE THROTTLE POSITION SENSOR

The TPS on vehicles equipped with the EARLY style ECM should not be adjusted using the Tech-1 indication. On vehicles equipped with these ECM's, the Tech-1 will erroneously display a TPS voltage approximately 0.5 volts lower than the actual voltage output from the TPS. To check and/or adjust the TPS on these vehicles, use a digital voltmeter. Refer to the 1996 Sidekick Supplementary Service Manual (99501-61A20-33E) for the adjustment procedure. Vehicles equipped with the B1 style LATE style ECM display the correct TPS voltage with the Tech-1 voltage with the Tech-1 and may be serviced in the normal manner.

Fig 1: ECM Name Plate - Identification
G95C54462
Fig 2: Fuel Pump Relay/Coupler, Terminals, Service Wire - Location
G95D54463