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Home >> Suzuki >> 1991 >> Samurai JS >> Repair and Diagnosis >> External Pages >> Different car >> Section 61 (Hood/Fenders/Doors) >> Repair Instructions >> Front Side Door Hinge Replacement >> Removal Procedure
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Removal Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: In order to prevent SIR deployment, personal injury, or unnecessary SIR system repairs, do not strike the door or the door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition and remove the key when performing service in the area of the SIS.
  1. Remove the front fender. Refer to FRONT FENDER REPLACEMENT  in Body Front End.
    Fig 1: Identifying Hinge To Door Bolts (Front) (1 Of 2)
    G04844653Courtesy of SUZUKI OF AMERICA CORP.
  2. Mark around the hinge location with a soft marker for installation alignment purposes.
  3. Support the door.
  4. With the door fully latched on the striker, remove the hinge to door bolts.
  5. Remove the hinge to body bolts and remove the hinges one at a time.