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Home >> Suzuki >> 1987 >> Samurai Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 30 (Differential) >> Repair Instructions >> Differential Housing Support Bushing Replacement (Rear) >> Removal Procedure
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Removal Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
  2. Remove the rear differential assembly. Refer to REMOVAL PROCEDURE .
    Fig 1: Identifying Alignment Marks At 12 And 6 O'Clock Positions
    G04843806Courtesy of SUZUKI OF AMERICA CORP.
  3. Mark a reference point on the frame and old bushing at the 12 and 6 o'clock position to use to alignment the new bushing.
    Fig 2: Identifying J-45725-1A & Bushing
    G04843807Courtesy of SUZUKI OF AMERICA CORP.
  4. Position the J-45725-1A (1) on the bushing (2).
  5. Position the J-45725-2A (1) on the frame.
    NOTE: Apply a small amount of grease on the threaded rod to lubricate the nuts when turning the nuts.
  6. Install the threaded rod, bearing and washers.
    Fig 3: Identifying J-45725-1A & J-45725-2A
    G04843808Courtesy of SUZUKI OF AMERICA CORP.
  7. Adjust the nuts so that they are touching the J-45725-1A (2) and the J-45725-2A (1).
  8. Install the proper size wrenches on the nuts.
    Fig 4: Rotating Rear Wrench While Holding Front Wrench
    G04843809Courtesy of SUZUKI OF AMERICA CORP.
    NOTE:

    In the following service procedure, use only HAND TOOLS when using the J-45725.

  9. While holding the front wrench (1) rotate the rear wrench (2) to remove the bushing.
  10. Remove the special tools.
    Fig 5: Removing Bushing From Frame
    G04843810Courtesy of SUZUKI OF AMERICA CORP.
  11. Remove the bushing from the frame.