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Home >> Suzuki >> 1987 >> Samurai Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 17 (Heater And Ventilation) >> Repair Instruction >> Panel Air Door Replacement >> Removal Procedure
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Removal Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the HVAC module. Refer to REMOVAL PROCEDURE .
  2. Remove the evaporator case assembly. Refer to REMOVAL PROCEDURE .
  3. Remove the mode actuator screws from the evaporator case assembly.
  4. Remove the mode actuator from the evaporator case assembly.
    Fig 1: Identifying Mode Cam Bracket & Mode Cam Levers
    G04844425Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove the screws retaining the mode cam bracket (1) from the evaporator case assembly.
  6. Remove the mode cam bracket (1) from the evaporator case assembly.
  7. Remove the mode cam (2) and the mode cam levers (1) from the evaporator case assembly.
    Fig 2: Identifying Evaporator Case Halves Screws
    G04844426Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove the screws retaining the two evaporator case halves.
  9. Separate the evaporator case halves.
    Fig 3: Identifying Evaporator Case Assembly Panel Air Door
    G04844427Courtesy of SUZUKI OF AMERICA CORP.
  10. Remove the panel air door from the evaporator case assembly.
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