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Remove/Install Air Intake Pipe - Ar09.10-D-8131TSV

Engine 642 in model 907 

MODIFICATION NOTES

02.07.2019 Clamp, air intake pipe to ATL BA09.40-N-1001-02TSV
G13789580
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove engine cover.   AR01.10-D-2405TSV
2 Release clamp (3). INSTALLATION IMPORTANT Check clamp (3).  
    TORQUE SPECIFICATION Clamp, air intake pipe to turbocharger Depending on the findings, ↓
Replace clamp (3).
*BA09.40-N-1001-02TSV 
3 Remove air intake pipe (1) from exhaust gas turbocharger.
Notes on installing air intake pipe on exhaust gas turbocharger
INSTALLATION NOTES
Do not crush sealing ring (2) between air intake pipe (1) and exhaust gas turbocharger. Parts of a pinched sealing ring (2) will damage the exhaust gas turbocharger.
INSTALLATION IMPORTANT Position air intake pipe (1). When doing so, observe markings on exhaust gas turbocharger and air intake pipe (1).
AH09.40-N-0001-03TSV 
4 Disconnect electrical connector of heating + element (4).    
5 Remove heating element (4) from air intake pipe (1). IMPORTANT Do not remove hose to oil separator from heating element (4).
INSTALLATION IMPORTANT Ensure that heating element (4) is seated correctly on air intake pipe (1).
 
6 Remove air intake pipe (1). IMPORTANT Seal exhaust gas turbocharger with suitable protective cover.  
    SPECIAL TOOL Set of protective covers Fig 1
7 Install in the reverse order.    
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
8 Check for leaktightness when engine is running. IMPORTANT Visual inspection only.  
TORQUE SPECIFICATION TURBOCHARGER

Number Designation Engine 642 in model 907
BA09.40-N-1001-02TSV Clamp, air intake pipe to turbocharger Nm 4
Fig 1: Set Of Protective Covers (001 589 01 91 00)
G13789581