Replace Timing Chain - Ar05.10-D-7601TSC
| Risk of injury . Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Remove | |||
| 1 | Remove the camshaft positioner. | AR05.20-D-7204TSC | |
| 2 | Disconnect timing chain (1). | AR05.10-D-7601-01TSC | |
| Fig 3 | |||
| Check | |||
| 3 | Check chain tensioning rail (5) for wear and external damage. | If the chain tensioning rail (5) is worn or damaged, ↓ replace chain tensioning rail (5). |
AR05.10-D-8510TSC |
| 4 | Check chain slide bars (3, 6) for wear and external damage. | If the chain slide bars (3, 6) are worn or damaged, ↓ replace chain slide bars (3, 6). |
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| AR05.10-D-8480TSC | |||
| Install | |||
| 5 | Install new timing chain (1). | AR05.10-D-7601-04TSC | |
| Fig 2 | |||
| Fig 1 | |||
| 6 | Rivet new timing chain (1). | AR05.10-D-7601-02TSC | |
| Fig 3 | |||
| 7 | Install camshaft positioner. | AR05.20-D-7204TSC | |
| 8 | Set basic position of camshafts. | AR05.20-D-6020TSC | |
| 9 | Install cylinder head cover. | AR01.20-D-5014TSC | |
| Check | |||
| Risk of burn injuries , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | AS49.00-Z-0001-01A | |
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 10 | Perform engine test run. While doing so, check engine for proper operation and leak tightness. |