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Home >> Volvo >> 2009 >> S80 Base >> Repair and Diagnosis >> Body & Frame >> Windows >> Windshield - General Information >> Glass And Sealing Molding >> Windscreen, Repair >> General Information
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

General Information

WARNING:

Before using the product, make sure to read and understand the Material Safety Data Sheet supplied by the manufacturer or supplier.

WARNING:

Wear safety goggles and protective gloves.

NOTE:

Always follow the relevant supplier's recommendations.

NOTE:

Do not mix products from different suppliers.

See information about bonded windows, general safety information, see BONDED WINDOW, GENERAL SAFETY INFORMATION

Fig 1: Identifying Bonded Window Glass Thicknesses
GLL179217Courtesy of VOLVO CARS CORPORATION
Fig 2: Identifying Minimum Distance Between Damages On Window Glass
GLL179219Courtesy of VOLVO CARS CORPORATION

Minimum distance between damaged areas in the pane of glass is 100 mm.

Fig 3: Identifying Visual Inspection Of Damaged Window Glass
GLL179216Courtesy of VOLVO CARS CORPORATION
Fig 4: Identifying Alignment And Application Of Window Glass Drill Kit
GLL179223Courtesy of VOLVO CARS CORPORATION
Fig 5: Identifying Drill To Create Repair Hole
GLL179214Courtesy of VOLVO CARS CORPORATION
Fig 6: Cleaning Drill Hole To Remove Glass Chips
GLL179222Courtesy of VOLVO CARS CORPORATION
Fig 7: Identifying Repair Tool Placed On Window Glass
GLL179215Courtesy of VOLVO CARS CORPORATION

Centre the tool and apply resin filler according to the manufacturer's instructions.

Fig 8: Identifying Applied Vacuum Measured On Gauge And Repair Time
GLL179226Courtesy of VOLVO CARS CORPORATION

Create a vacuum using the tool and allow the resin filler to run out into the damaged area.

Fig 9: Identifying Heat Applied To Repair
GLL179228Courtesy of VOLVO CARS CORPORATION

Heat the pane of glass from the inside and rub the window by hand to remove any air from the damaged area and help the resin filler flow out.

Fig 10: Identifying Applied Pressured Measured On Gauge And Repair Time
GLL179229Courtesy of VOLVO CARS CORPORATION

Create an overpressure using the tool and allow the resin filler to run out into the damaged area.

Fig 11: Identifying Heat Applied To Repair
GLL179228Courtesy of VOLVO CARS CORPORATION

Heat the pane of glass from the inside and rub the window by hand to remove any air from the damaged area and help the resin filler flow out.

Fig 12: Identifying Resin Filler Applied To Damaged Area On Plastic Film
GLL179224Courtesy of VOLVO CARS CORPORATION

Apply resin filler directly to the damaged area. Apply a plastic film to keep the resin filler in place.

Fig 13: Identifying UV Light To Cure Resin Filler
GLL179227Courtesy of VOLVO CARS CORPORATION

Use UV light to cure the resin filler.

Fig 14: Identifying Razor To Peel Away Plastic Film
GLL179218Courtesy of VOLVO CARS CORPORATION
Fig 15: Using Razor On Repaired Window Surface
GLL179221Courtesy of VOLVO CARS CORPORATION
Fig 16: Identifying Application Of Window Polish
GLL179220Courtesy of VOLVO CARS CORPORATION

Polish with polish.