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Adhesive Surfaces, Preparing: Notes

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Pre Cleaning

Remove solid layers like dirt, rust, paint coats (CDC).

Cleaning

GWWA00-11397Courtesy of AUDI OF AMERICA, LLC

Grinding Down

To improve adhesion, grind down the adhesive surfaces with grid 150 to 180 sandpaper. Use crossover griding process.

Only use sanding material based on silicon carbide (SIC) for grinding down the adhesive surface.

GWWA00-11398Courtesy of AUDI OF AMERICA, LLC

Cleaning

NOTE:

After the last cleaning procedure the adhesive must be applied within four hours, to prevent contamination as well as the formation of an oxide coating on the aluminum material. Repeat the preparations after four hours without application of the adhesive.

GWWA00-11397Courtesy of AUDI OF AMERICA, LLC

Processing Conditions

The ambient and material temperature when processing, must be at least "minimum temperature 15 °C" and a most "maximum temperature 35 °C (95 °F)".

Higher processing temperatures reduce the processing time.

Processing time at 15 ° C (59 °F) 80 min

Processing time at 18 ° C (64.4 °F) 75 min

Processing time at 20 ° C (68 °F) 65 min

Processing time at 23 ° C (73.4 °F) 60 min

Processing time at 25 ° C (77 °F) 50 min

Processing time at 30 ° C (86 °F) 40 min

Processing time at 35 ° C (95 °F) 30 min