Bevel Box, Removing: Removing
-- Remove the subframe with the steering gear. Refer to SUBFRAME WITH STEERING GEAR, REMOVING AND INSTALLING .
Vehicles with diesel engines:
-- Remove the front exhaust pipe. Refer to the appropriate service information .
Continuation for all vehicles
Vehicles with Gasoline Engine:
-- Remove the catalytic converter. Refer to CATALYTIC CONVERTER, REMOVING AND INSTALLING, FWD , or CATALYTIC CONVERTER, REMOVING AND INSTALLING, AWD .
Continuation for all vehicles
-- Remove the right drive axle. Refer to DRIVE AXLE, REMOVING AND INSTALLING .
Vehicles with a bolted driveshaft:
-- Remove the driveshaft from the bevel box and tie it up using suitable means. Refer to the appropriate service information .
Continuation for all vehicles
Vehicles with an attached driveshaft:
The help of a second technician is necessary for the following procedure.
-- Push the engine and transmission forward at the bottom.
-- Remove the driveshaft from the bevel box and tie it up using suitable means. Refer to DRIVESHAFT, REMOVING AND INSTALLING , or DRIVESHAFT, REMOVING AND INSTALLING (R MODEL, TORQUE SPLITTER) .
Continuation for all vehicles
-- Remove the bolts -1- and -2-.
-- Remove the transmission support.
-- Install the bolts -1-.
-- Position a commercially available tire iron -A- in between the bolts -1-, and counterhold at the flange shaft.
-- Remove the bolt -2- with the Socket And Extended Bit :T10107A .
-- Remove the upper bolt -A- for the bevel box retainer using the Socket - 8mm :T40276 -1-.
-- Loosen the lower bolts for securing the bevel box and remove up to dimension -a-.
- -Dimension a- = 15 mm
Tip
This prevents the bevel box from falling when loosening it.
-- Install the Puller - Bevel Gear :T10472 -A- at the bevel box.
-- Attach the Slide Hammer Set :VW771 -B- with washer and two sleeves from the Assembly Tool :T10649 to the Puller - Bevel Gear :T10472 -A-.
-- Loosen the bevel box from the transmission, using the Puller - Bevel Gear :T10472 -A- and the Slide Hammer Set :VW771 -B-.
-- Remove the slide hammer and puller.
-- Remove the bolts for securing the bevel box and remove the bevel box.