Engine And Transmission, Separating, Vehicles With Manual Transmission

Special tools and workshop equipment required

Engine Support Bridge - Additional Hooks (2 pc.): 10 - 222 A /2

Fig 1: Engine Support Bridge Hooks 10-222 A /2
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Shop Crane: VAS 6100

Fig 2: Identifying Shop Crane
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Transmission Lift Hook: T40013

Fig 3: Identifying Transmission Lift Hook T40013
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Procedure

Fig 4: Identifying Bracket

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Engine/transmission assembly is removed and secured on the Engine/Gearbox Jack - Engine Support: T10359A .

-- Free up the wire on the bracket -arrow-.

-- Remove the bolts -1 and 2- and then remove the starter from the transmission.

Fig 5: Identifying Starter

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Free up the wiring harness -1 and 2- from the air duct pipe.

Fig 6: Free Up Wiring Harness From Air Guide Pipe

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Loosen the screw-type clamp -3-.

-- Remove the bolts -arrows- and remove the air duct pipe.

Remove the bolts -arrows- and remove the transmission support.

Fig 7: Identifying Console From Transmission, Removal/Installation

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the Transmission Lift Hook: T40013 on the transmission and close the retainer.

Fig 8: Engaging Workshop Crane VAS 6100 With Additional Hooks 10-222 A/2 At Lifting Tackle

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Engage the Shop Crane: VAS 6100 on the lifting tackle using the Engine Support Bridge - Additional Hooks: 10 - 222 A /2 .

-- Remove the bolts -1, 2, 3, 6, 7, 8 and 9- connecting the transmission to the engine.

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

NOTE:

Ignore -items 4 and 5- and -A-.

-- Remove the transmission from the engine.