Engine And Transmission, Separating

Special tools and workshop equipment required 

• Engine/Gearbox Support Shackle (2 pc.) :10-222A/12 
  Fig 1: Engine/Gearbox Support Shackle (10-222A/12)

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• Engine Support Bridge - Additional Hooks (2 pc.) :10-222A/2 
  Fig 2: Engine Support Bridge Hooks 10-222 A /2

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• Shop Crane :VAS6100 
  Fig 3: Identifying Shop Crane

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• Engine Sling :2024A 
  Fig 4: Engine Sling : 2024A

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Procedure 

• Engine/transmission assembly removed and secured on the Engine Support :T10497  .

-- Remove the starter. Refer to STARTER, REMOVING AND INSTALLING .

-- Remove the Charge Air Cooling Pump -V188- from the engine due to restricted space. Refer to removing from the engine due to restricted space .

-- Pay attention to clearance to the coolant pump.

-- The mounting points on the transmission can have different installation positions and diameters. Because of this there are different versions of mounting the transmission.

Version 1:

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-- Attach the Engine/Gearbox Support Shackle (2 pc.) :10-222A/12  to the transmission.

-- The mounting points on the transmission can have different installation positions and diameters.

-- If necessary, remove the coolant pump. Refer to COOLANT PUMP, REMOVING AND INSTALLING .

-- Attach the Shop Crane :VAS6100  with Engine Support Bridge - Additional Hooks (2 pc.) :10-222A/2  to the Engine/Gearbox Support Shackle (2 pc.) :10-222A/12  .

-- Slightly lift the transmission using the Shop Crane :VAS6100  .

Version 2:

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-- Remove a hook from the Lifting Support :2024B  .

-- The mounting points on the transmission can have different installation positions and diameters.

-- Install the hook from the Lifting Support :2024B  as shown on the transmission and secure it using a cotter pin -arrow-.

-- Secure the Engine/Gearbox Support Shackle (2 pc.) :10-222A/12  on the hook.

-- Engage the Shop Crane :VAS6100  on the Engine/Gearbox Support Shackle (2 pc.) :10-222A/12  .

-- Slightly lift the transmission using the Shop Crane :VAS6100  .

Continuation for All Versions:

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-- Remove the bolts -1, 2, 3, 6, 7, 8 and 9- connecting the transmission to the engine.

-- Remove the transmission from the engine.