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Overview - Belt Pulley, SANDEN A/C Compressor

Fig 1: Exploded View Of Belt Pulley, Sanden A/C Compressor
GWWA87-10250Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Nut
    • To protect the input shaft threads, this is also covered with a plastic cap (the plastic cap is not pictured).
    • Hold the belt pulley securely with a commercially available oil filter band wrench to loosen and tighten the hex nut.
    • The thread on the nut, which was installed with locking fluid, must be cleaned (for example, with a thread tap). Otherwise, there is the risk that the input shaft will shear off during another removal.
    • Clean the threads on the A/C compressor input shaft with a wire brush.
    • Insert the nut with locking fluid. Refer to Parts Information for the locking fluid.
    • 25 Nm
  2. Bolt
    • Quantity: 3
    • Hold the belt pulley securely with a commercially available oil filter band wrench to loosen and tighten the bolts.
    • Threaded holes, in which self-locking screws or bolts with locking fluid were installed, must be cleaned (for example, with a thread tap), otherwise there is a risk that the bolts will break during another removal.
    • Bolt threads that are installed with locking fluid must be cleaned with a wire brush, then the bolts must be inserted with locking fluid. Refer to Parts Information for locking fluid.
    • 12 Nm
  3. Drive Plate
    • The overload protection (securing spring elements), takes over when the torque is excessive (for example, if the A/C compressor runs with resistance) and the belt pulley runs freely without driving the A/C compressor.
    • The drive plate spring elements dampen vibrations and noise
  4. Circlip
    • Replace after removing
    • Install on the proper side, beveled insertion edge -A- faces away from the A/C compressor; flat side faces the A/C compressor
  5. Belt Pulley
    • With rubber elements -B- and threaded plates -C- for decoupling the belt pulley from A/C compressor input shaft, dampens vibrations and noises
    • Depending on the version, the threaded plates can also be connected to each other by a ring.
    • For "cold climate" vehicles (for example, central and northern Europe), A/C compressors with a smaller displacement can be installed. On these A/C compressors, the belt pulley is slightly different from the one illustrated here (the rubber elements -B- are, for example, not present). Refer to Parts Information.
  6. A/C Compressor
    • Clean the A/C compressor input shaft before installing the belt pulley