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Quick-Release Coupling Connections On Refrigerant Circuit: Notes

Service connections with Schrader valve (needle valve or Push Pin)

Fig 1: Exploded View Of Quick-Release Coupling Connections On Refrigerant Circuit
GWWA87-12269Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Allocation in the vehicle. Refer to Refrigerant Circuit (vehicle-specific Service Information).

-- Extract the refrigerant before removing the valves.

NOTE:

After connecting, carefully install the service coupling hand wheel just far enough into the quick-release coupling adapter until the valve is securely opened inside the service connection (pay attention to the pressure gauge, do not put too much pressure on the valve).

The service connections on a R1234yf refrigerant circuit are designed so that the service connections from a R134a refrigerant circuit designed service couplings cannot be connected.

The service connections are for example soldered into a refrigerant line and therefore cannot be replaced separately.

To remove and install the valve insert when the refrigerant circuit is discharged, use, for example, an adapter from the Refrigerant Sockets :T10364  or Socket :T10364/4A  .

Tighten the valve insert very carefully because the tightening specification is very small.

There are different versions of these valves and therefore there are different tightening specifications. Valve insert -C- with a VG5 (5.2 x 0.7 mm, tire valve) thread has a tightening specification of 0.4 Nm ± 0.1 Nm; a valve insert with a M6 x 0.75 mm thread has a tightening specification of 0.9 Nm ± 0.1 Nm, and a valve insert with a M8 x 1.0 mm thread has a tightening specification of 2.0 Nm ± 0.2 Nm.

There are different versions of these valve caps, which means there are different tightening specifications. A valve cap with an M8 x 1 mm or M10 x 1 mm thread has a tightening specification of 0.4 Nm ± 0.1 Nm.

There are different versions of these valves, valve inserts and their caps. Make sure the version of the valve insert and the allocation of the closure caps is correct. Refer to the appropriate service information.