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Adhesive Surface Pretreatment When Replacing Laser-Soldered Roofs

-- Dry sand the cataphoretic dip coating (CDC) primer on the roof adhesive surface down to the bare metal using P 180 sandpaper.

Fig 1: Removing Loose Paint Residue
GWWP00-10075Courtesy of AUDI OF AMERICA, LLC

-- Dry sand the roof pillar adhesive surface down to the bare metal using P 180 sandpaper.

NOTE:

Prime the sanded-through areas outside of the body adhesives with Two-Part Wash Primer : LHV 043 000 A2  and then fill with Two-Part HS Performance Filler.

Fig 2: Cleaning Surface
GWWP00-10076Courtesy of AUDI OF AMERICA, LLC

-- Clean the adhesive surface with silicone remover.

-- Replace the roof. Refer to the appropriate service information.

Overview Detailed View of the Body Adhesive

Fig 3: Body Adhesive Areas
GWWP00-10901Courtesy of AUDI OF AMERICA, LLC
  1. One-Part Assembly Adhesive :D 190 MKD A3 
  2. Roof
  3. Two-Part Body Adhesive :D 180 003 M2  or Two-Part Body Adhesive :D 180 004 M2 
  4. Roof Pillar/Side Panel
  5. Sanded-Down Bare Metal Area

Detailed View of the Application of Filler and Fine Seam Sealant

Fig 4: Body Filler And Fine Seam Sealant Areas
GWWP00-10900Courtesy of AUDI OF AMERICA, LLC
  1. Roof
  2. Two-Part HS Performance Filler
    NOTE:

    Prime the areas that have been sanded through with Two-Part Wash Primer :LHV 043 000 A2  .

  3. Fine Seam Sealing
    NOTE:

    The sealing material cannot be applied on blank sheet metal, but rather on filled surfaces.

  4. Roof Pillar/Side Panel
  5. Two-Part Body Adhesive :D 180 003 M2  or Two-Part Body Adhesive :D 180 004 M2 

Recreate the subsequent paint system according to the manufacturer's specifications.