Output Flange, Replacing; Output Flange Shim, Redetermining

WARNING: This page is about a different variant/trim than selected.

The bevel box is removed.

The adjustment is necessary whenever the output flange is being replaced. This creates the preload on the tapered roller bearing for the shaft bevel gear.

Bevel Box "0AV" :

-- Remove the output flange and remove the bearing inner race/tapered roller bearing from the output flange. Refer to BEVEL BOX OUTPUT FLANGE SEAL, REPLACING, "0AV" (BEVEL BOX REMOVED) .

Bevel Box "0CN" :

-- Remove the output flange and remove the bearing inner race/tapered roller bearing from the output flange. Refer to BEVEL BOX OUTPUT FLANGE SEAL, REPLACING, "0CN" (BEVEL BOX REMOVED) .

Continuation for All

-- Measure the length of the shaft on the old and new output flange to get the difference.

Fig 1: Identifying Measurement Of Output Flanges

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Example:
Old output flange		42.90 mm
New output flange		43.00 mm
Difference		0.10 mm

If the new output flange is longer- install a thinner shim.

If the previously mentioned output flange is longer- install a thicker shim.

Refer to the Parts Information for the allocation.

Bevel Box "0AV" :

-- Install the output flange. Refer to BEVEL BOX OUTPUT FLANGE SEAL, REPLACING, "0AV" (BEVEL BOX REMOVED) .

Bevel Box "0CN" :

-- Install the output flange. Refer to BEVEL BOX OUTPUT FLANGE SEAL, REPLACING, "0CN" (BEVEL BOX REMOVED) .

Continuation for All

-- Installing the bevel box. Refer to the appropriate Service Information