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Home >> Volkswagen >> 2023 >> Arteon SE R-Line >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Supply >> 20 Fuel Supply >> Fuel Delivery Unit/Fuel Level Sensor >> Fuel Level Sensor 2 -G169-, REMOVING AND INSTALLING >> Removing
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Fuel Level Sensor 2 -G169-, REMOVING AND INSTALLING: Removing

-- The fuel tank may be a maximum of 3 /4 full. This ensures the fuel level is below the fuel delivery unit flange.

-- Drain the fuel tank if necessary. Refer to FUEL TANK, DRAINING .

-- Move the front seats all the way forward.

-- Switch off the ignition.

-- Disconnect the battery. Refer to BATTERY, DISCONNECTING AND CONNECTING .

-- Remove the installation opening cover. Refer to INSTALLATION OPENING COVER, REMOVING AND INSTALLING .

-- Unlock and disconnect the connectors -2- from the sealing flange.

GWWA20-11152Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Unlock and disconnect the connectors -1- from the sealing flange.

-- If equipped, release and disconnect the connector -3- on the sealing flange.

-- Unclip the connectors from the sealing flange mounts.

-- Open the locking ring using the Wrench - Fuel Sending Unit:T10202  .

Fig 1: Identifying Fuel Sending Unit Wrench
GWWN20-10990Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Carefully lift the sealing flange -2- and pull out of the opening in the fuel tank just a little.

GWWN20-11103Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

The seal -3- can stay in the fuel tank opening.

-- Unclip the suction jet pump -1- from the Fuel Level Sensor 2 -G169-.

-- To do this carefully bend the retaining tabs -arrows- outward.

-- Lay cloths below to catch the leaking fuel.

-- Carefully remove the Fuel Level Sensor 2 - G169- from the fuel tank opening.

-- Turn and tilt it as needed.

NOTE:

During removal, make sure that the floater arm from the Fuel Level Sensor 2 -G169- is not bent.

-- Release and remove the connector -3- from the unit -2-.

GWWN20-11106Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Guide out the wire.

-- Release the Fuel Level Sensor 2 - G169- -1- from the unit -2-.

-- To do this carefully bend the retaining tabs -arrows-.

-- Remove the Fuel Level Sensor 2 -G169- in the -direction of the arrow-.

NOTE:

Follow all waste disposal regulations.

Check the fuel tank for contamination.