LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Volkswagen >> 2023 >> Arteon SE R-Line >> Repair and Diagnosis >> Engine Mechanical >> Fuel System >> Fuel Supply >> 20 Fuel Supply >> Fuel Delivery Unit/Fuel Level Sensor >> Fuel Level Sensor 2 -G169-, REMOVING AND INSTALLING >> Installing
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Fuel Level Sensor 2 -G169-, REMOVING AND INSTALLING: Installing

Install in reverse order of removal.

NOTE:

Pay attention to the installed position of all the components.

Replace the gasket if damaged.

Route the wires correctly in the mount.

-- Pull on the Fuel Level Sensor 2 -G169- to check that it is secure.

Passat and Arteon:

GWWN20-11103Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Coat the inner side of the seal -3- with fuel.

-- Remove the suction jet pump -1-.

-- Make sure when inserting the Fuel Gauge Sensor 2 -G169- -2- that the sensor arm for the fuel gauge is not bent.

-- Pay attention that the installation position of the Fuel Level Sensor 2 -G169- is as shown.

Tiguan:

GWWN20-11567Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Coat the inner side of the seal -3- with fuel.

-- Remove the suction jet pump -1-.

-- When inserting the Fuel Gauge Sensor 2 -G169- -4-, make sure the sensor arm for the fuel gauge is not bent.

-- Pay attention that the installation position of the Fuel Level Sensor 2 -G169- is as shown.

Continuation for All Vehicles:

Fig 1: Identifying Fuel Sending Unit Wrench
GWWN20-10990Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Press the sealing flange downward against the spring force and move the sealing flange into the installation position.

-- Pay attention to the installation position of the sealing flange. Refer to Figure.

-- When inserting the sealing flange, the seal must not be damaged or crushed.

-- Tighten the locking ring using the Wrench - Fuel Sending Unit:T10202  .

-- Pull on the connector to make sure it is secure.

-- Connect the battery. Refer to BATTERY, DISCONNECTING AND CONNECTING .