LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Volkswagen >> 2018 >> Passat R-Line >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 8 (Exhaust System (Service Information - CDVB)) >> 26 Exhaust System >> Emissions Control System >> Catalytic Converter, Removing And Installing >> Removing
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Catalytic Converter, Removing And Installing: Removing

WARNING: This page is about a different variant/trim than selected.

-- Release the tabs on the side and remove the cover -1- from the air guide.

GWWA10-1878Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Unclip the air guide -2-.

-- Remove the bolt -A-, disconnect the connector -B-, loosen the spring clamp -C- and remove the air filter housing and connecting hose. Pay attention to the mark -D-.

GWWN24-10505Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the throttle valve control module.

-- Disconnect all electric connectors from the heated oxygen sensors.

GWWN24-10805Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Free up electrical wires to oxygen sensors.

-- Loosen the nuts on the front exhaust pipe -arrows- (accessible from the top) from the exhaust manifolds.

GWWN26-10511Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the noise insulation. Refer to NOISE INSULATION .

-- Remove the heat shield above the right drive axle.

GWWN34-11369Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the front exhaust pipe nuts (accessible from underneath) from the exhaust manifolds -arrows-.

GWWN26-10512Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
CAUTION:

Danger of causing damage to the decoupling element.

  • Do not bend the decoupling element more than 10°.
  • Do not stretch the decoupling element.
  • Do not damage the wire mesh on the decoupling element.

-- Free up electrical wires to oxygen sensors.

-- Loosen the exhaust system bracket -arrows-.

GWWM40-10010Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the underbody tunnel bridge -A and B-.

GWWN26-10510Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Separate the exhaust system at the clamp -1-.

-- Remove the front exhaust pipe with the catalytic converters and front mufflers from the exhaust manifold.