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Oil, Filling

-- Remove the oil filler plug -1-.

Fig 1: Identifying Drain -1- And Filler -2- Plugs
GWWN01-10904Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the elbow -B- from the adapter -A- and screw the adapter completely into the oil filler opening.

Fig 2: Identifying Adapter -A- And Haldex Coupling 2 VAS 6291
GWWN01-11368Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Position the elbow again and route the hose over the drive axle to prevent it from hanging down.

-- Place the Shop Crane - Drip Tray:VAS6208  under the final drive.

-- After the hose is routed above the left rear wheel and away from vehicle, the vehicle can be drained.

NOTE:

The oil temperature when checking the oil level is 20 °C to 40 °C (68 to 104 °F).

Pay attention to the temperature of the oil container when filling.

The oil temperature can be measured using the Digital Thermometer:VAS6519  .

Oil capacity and oil specification. Refer to ALL WHEEL DRIVE CLUTCH, CHANGING OIL - Oil Capacities and Oil Specifications .

-- Screw the oil container -A- when the valve is closed -arrow- onto the Charging Device for AWD Clutch Coupling 2 :VAS6291A  .

Fig 3: Identifying Oil Container -A- With Valve Closed Onto Charging Device F/Held 2 Coup.Vas 6291 A
GWWN01-11369Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Open the valve -arrow- and hold the oil container as shown.

-- Using the Charging Device for AWD Clutch Coupling 2 :VAS6291A  , fill with oil until it flows out between the adapter and the transmission housing.

-- Remove the Charging Device For BorgWarner Coupling 2 :VAS6291 A  .

-- Remove the adapter -A-.

-- If necessary, let the excess oil flow out until it only drips.

Fig 4: Identifying Adapter -A- And Haldex Coupling 2 VAS 6291
GWWN01-11368Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The oil level is correct when the oil drips out of the oil filler hole.

-- Install a new oil filter plug -arrow- with a permanent seal and tighten to the tightening specification.

Fig 5: Identifying Oil Drain Plug -Arrow-
GWWN01-10907Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Tightening Specification Nm
Oil filler plug 15

Check the specified temperature range while checking the oil level, if while filling an oil temperature between 20 °C to 40 °C (68 °F to 104 °F) could not be guaranteed.

The oil temperature can be measured using the Digital Thermometer:VAS6519  .

If the oil temperature is not between 20 to 40 °C (68 °F to 104 °F), either drive the vehicle to warm it up or let the oil temperature cool down.