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Differential Ring And Pinion: Notes

WARNING: This page is about a different car, the 2017 Lincoln Navigator and 2017 Ford Expedition. However, it is still accessible from the selected car via links, so may be relevant.
Special Tool(s)

GFD134651Courtesy of FORD MOTOR COMPANY
2 Jaw Puller 205-D072 (D97L-4221-A) or equivalent
GFD134532Courtesy of FORD MOTOR COMPANY
Adapter for 205-S127 205-105 (T76P-4020-A3)
GFD134531Courtesy of FORD MOTOR COMPANY
Adapter for 205-S127 205-109 (T76P-4020-A9)
GFD134706Courtesy of FORD MOTOR COMPANY
Adapter for 205-S127 205-110 (T76P-4020-A10)
GFD134529Courtesy of FORD MOTOR COMPANY
Adapter for 205-S127 205-111 (T76P-4020-A11)
GFD134707Courtesy of FORD MOTOR COMPANY
Adapter for 205-S127 205-129 (T79P-4020-A18)
GFD134708Courtesy of FORD MOTOR COMPANY
Adapter for Differential Housing Spreader 205-368 (T96T-4000-A)
GFD134446Courtesy of FORD MOTOR COMPANY
Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C)
GFD134486Courtesy of FORD MOTOR COMPANY
Gauge, Clutch Housing 308-021 (T75L-4201-A)
GFD134533Courtesy of FORD MOTOR COMPANY
Gauge Tube, Drive Pinion 205-336 (T93P-4020-A)
GFD134502Courtesy of FORD MOTOR COMPANY
Holding Fixture, Drive Pinion Flange 205-126 (T78P-4851-A)
GFD134487Courtesy of FORD MOTOR COMPANY
Holding Fixture, Transmission 307-003 (T57L-500-B)
GFD134709Courtesy of FORD MOTOR COMPANY
Installer, Differential Carrier Bearings 205-D044 (D81T-4221-A) or equivalent
GFD134652Courtesy of FORD MOTOR COMPANY
Installer, Differential Side Bearing 205-010 (T57L-4221-A2)
GFD134710Courtesy of FORD MOTOR COMPANY
Installer, Drive Pinion Bearing Cone 205-005 (T53T-4621-C)
GFD134711Courtesy of FORD MOTOR COMPANY
Installer, Drive Pinion Bearing Cup 205-024 (T67P-4616-A)
GFD134663Courtesy of FORD MOTOR COMPANY
Installer, Drive Pinion Flange 205-002 (TOOL-4858-E)
GFD134664Courtesy of FORD MOTOR COMPANY
Installer, Drive Pinion Oil Seal 205-208 (T83P-4676-A)
GFD134712Courtesy of FORD MOTOR COMPANY
Protector, Drive Pinion Thread 205-460
GFD134675Courtesy of FORD MOTOR COMPANY
Remover, Bearing Cup 308-047 (T77F-1102-A)
GFD134676Courtesy of FORD MOTOR COMPANY
Remover, Transmission Fluid Pump 307-397
GFD134517Courtesy of FORD MOTOR COMPANY
Slide Hammer 100-001 (T50T-100-A)
GFD134653Courtesy of FORD MOTOR COMPANY
Spreader, Differential Carrier 205-001 (TOOL-4000-E)
GFD134714Courtesy of FORD MOTOR COMPANY
Spreader, Differential Housing (Plate) 205-335 (T93P-4000-A) (RH)
GFD134654Courtesy of FORD MOTOR COMPANY
Step Plate 205-D061 (D83T-4205-C2) or equivalent
Material

Item Specification
Motorcraft ® SAE 75W-85 Premium Synthetic Hypoid Gear Lubricant XY-75W85-QL WSS-M2C942-A
Motorcraft ® Premium Long-Life Grease XG-1-E1 ESA-M1C75-B
Motorcraft ® Silicone Gasket and Sealant TA-30 WSE-M4G323-A4
Fig 1: Exploded View Of Differential Ring and Pinion With Torque Specifications
GFD134767Courtesy of FORD MOTOR COMPANY
Item Part Number Description
1 390919 Differential housing cover bolt (10 required)
2 3N136 Differential housing cover
3 - Differential bearing cap bolt (part of 3A412) (4 required)
4 - Differential bearing cap (part of 3A412) (2 required)
5 3C202 Differential assembly
6 388056 Ring gear bolt (10 required)
7 4221 Differential bearings (2 required)
8 4221 Differential bearing cups (2 required)
9 4A451 Differential bearing shims (2 required)
10 - Ring gear (part of 4209)
10 - Pinion gear (part of 4209)
11 4663 Drive pinion bearing adjustment shim
12 4628 Inner drive pinion bearing cup
13 4630 Inner drive pinion bearing
14 4662 Drive pinion collapsible spacer
15 3A380 Intermediate axle shaft
16 3A412 Differential housing
17 4631 Drive pinion oil baffle
18 4616 Drive pinion outer bearing cup
19 4621 Drive pinion outer bearing
20 386989 Drive pinion oil slinger
21 3N134 Drive pinion oil seal
22 4858 Drive pinion flange
23 389546 Drive pinion nut and washer