Transmission, Installing, Golf, Golf Wagon, Fwd Vehicle With Gasoline Engine: Notes
Special tools and workshop equipment required
- Transmission Support :3282
- Transmission Support - Mounting Plate 33 :3282/33
- Transmission Support - Pins 29 :3282/29
- Slide Hammer Set - Adapter 40 :VW771/40
- Engine/Gearbox Jack :VAG1383A
- Engine Support Bridge :10-222A
This procedure contains mandatory replaceable parts. Refer to component overview and parts information prior to starting procedure.
Mandatory Replacement Parts
- Bolts - That were tightened with an additional turn (All)
- Nuts - Self-Locking (All)
-- If a front axle differential lock is present, install the manual transmission and front axle differential lock. Refer to TRANSMISSION/ENGINE ALLOCATION, GOLF, MANUAL TRANSMISSION 02Q WITH FRONT AXLE DIFFERENTIAL LOCK .
Refer to "Transmission, Removing" to get a list of the special tools needed. Refer to TRANSMISSION, REMOVING, GOLF, GOLF WAGON, FWD VEHICLE WITH GASOLINE ENGINE .
Replace self-locking bolts and nuts after removing them.
Replace bolts that were tightened with an additional turn after removing them.
Install any cable ties that were loosened or cut off during removal at their same location.
Clean the input shaft splines and (on used clutch plates) the hub splines. Remove any corrosion and apply a very thin coating of Grease for Clutch Disc Shaft Splines on the splines. Then move the clutch plate back and forth on the input shaft until the hub moves freely on the shaft. Excess grease must be removed.